Safety PLC – Modular Programmable Safety System (MOSAIC)
Enhance safety control with our modular, expandable MOSAIC Safety PLC system, featuring versatile expansion options. Modular Safety Integrated Controller for Safety Functions Management Mosaic is…
Enhance safety control with our modular, expandable MOSAIC Safety PLC system, featuring versatile expansion options.
Modular Safety Integrated Controller for Safety Functions Management
Mosaic is Modular, Expandable and Configurable. It’s key features:
- MOSAIC is a safety hub able to manage all safety functions of a machinery or plant
- configurable and scalable
- allows cost reductions and minimal wiring.
Standards: SIL3, SILCL 3, PL E, Cat.4
Certifications: CE, TUV, UL
Mosaic can manage safety sensors and signals such as: Light curtains, photocells, laser scanners, emergency stops, electromechanical switches, guard-lock safety door switches, magnetic switches, RFID switches, inductive sensors, safety mats and edges, two-hands controls, hand grip switches, encoders and proximities for safety speed control, weight sensors, compression sensors, traction sensors, pressure sensors, temperature sensors, flow sensors, and level sensors.
Advantages:
- Reducing the number of devices and wiring
- speeding-up control panel construction
- tamper-proof system configurations
- logic configured via graphic interface
- better performance level.
The M1 standard master unit can work as stand-alone using:
- 8 digital inputs
- 2 inputs for start/restart interlock and EDM
- 2 OSSD safety outputs
- 2 status outputs
- 4 test outputs
The M1S enhanced master unit can work as stand-alone using:
- 8 digital inputs
- 4 inputs for start/restart interlock and EDM
- 4 OSSD safety outputs
- 4 status outputs
- 4 test outputs
| M1 | M1S | |
| Max number of modules | M1 + 14 | M1S + 14 |
| Inputs | 128 | 128 |
| Fieldbus inputs | 8 | 32 |
| Safety outputs | 16 | 32 |
| Status outputs | 32 | 48 |
| MSD operators | 64 | 128 |
| Timer | 32 | 48 |
| Muting | 4 | 8 |
| Safety guard lock | 4 | 8 |
| Probes | 16 | 32 |
Expansions – connect up to 14 expansion units to the M1/M1S master units to add extra features:
- Safety relay output units:
- safety relays with guided contacts
- configurable outputs
- Additional inputs and outputs:
- additional digital inputs
- additional safety outputs
- high-current safety outputs
- non-safety status outputs
- Additional analogue inputs:
- for control weight, compression, traction, pressure, temperature, flow, level, etc.
- 4 independent isolated analogue channels (500V)
- each channel can supply 24V DC up to 30mA
- each channel can detect a 4-20 mA current or a 0-10V voltage (selectable via the software)
- Safety speed monitoring:
- zero-speed control
- minimum and maximum speed control
- direction control
- Communication:
- Field-bus units
- interface connection units
The Configuration software:
- Drag & drop function
- User-friendly
- Design validation
- Password secure
- Log file and reporting
- Real time monitor – monitor the system status in real-time
- Built-in simulation – simulate the functionality of your design directly from your PC.
Our Display units – display status messages.
MOSAIC configuration memory – system configuration back-up.
Mosaic Safety Designer (MSD)
The MSD software is the free of charge, easy to use and intutitive MOSAIC configuration software.
The software includes a simple Drag & Drop configuration of all safety functions, functional validation of design, configuration of parameters of function blocks, real-time monitoring of I/O status, Single or bi-directional 2 or 4 sensor muting function blocks and 2-level password management for prevention of unauthorised access.
