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Streamlining EV Electrical Installations. Discover the Power of the Wieland Podis® Flat Cable System

Wieland Podis Flat Cable System OVERVIEW As the electrical industry continues to evolve, innovations that promise efficiency, reliability, and cost-effectiveness are increasingly essential. The Wieland Podis® flat cable system is one such innovation, redefining how electrical installations are approached, particularly in industrial and commercial environments. As a distributor of this advanced system, Venus Automation is excited to showcase its numerous benefits and applications. Here, we delve into what the Podis® flat cable system is, how it works, and why it stands out in the market. what is the wieland podis flat cable system? The Podis® flat cable system by Wieland Electric is a decentralized power distribution solution designed to simplify and enhance electrical installations. Unlike traditional systems that rely on numerous round cables and extensive wiring, the podis® system uses flat cables that can connect multiple devices along a single supply line. This system is particularly beneficial for EV charging stations, industrial automation, and building infrastructures like parking garages and production facilities.  Below is a photo of a general installation with conventional wiring.  Features Accessories Outgoing module with conventional wiring Wiring the connection modules at the installation site Connection cross-section of the outgoing cable 1,5-16 mm Rated current 63A and voltage up to 690V 1 2 3 4 5 6 1 Flat Cable 5G16 | 00.771.0307.1 2 Cable Clip Screw | 05.569.7453.0 3 Cabe end cap | Z6.563.6553.0 4 Connection module with cut-out for cable gland | 75.456.0053.1  5  Cable gland 18-25 mm | Z5.507.1653.1 6 Nut | 05.505.0353.1 how does it work? The Podis® system operates through a modular, pluggable design that simplifies installation and maintenance. It utilizes a tray cable power bus that connects various power modules, enabling easy integration of components without the need for extensive cabling or complicated setups. The system’s piercing contacts allow for quick and secure connections, eliminating the need for stripping and terminating wires. This design not only speeds up installation but also reduces the potential for errors, ensuring a reliable and robust power distribution network. special features and implementation Decentralized Power Distribution The Podis® system’s decentralized design allows for power distribution across various points in a facility without the need for extensive cabling. This feature simplifies the overall wiring architecture and reduces material costs. Piercing Contacts A standout feature of the Podis® system is its piercing contacts, which enable connections to be made without cutting or stripping the cable. This innovation reduces installation time and potential errors, enhancing the overall reliability of the system. Modular Design The modular design of the Podis® system supports easy expansion and reconfiguration. Components can be added or moved without significant alterations to the existing setup, making it ideal for dynamic industrial environments.   Plug- and – Play Installation The plug-and-play nature of the Podis® system simplifies the installation process, allowing for quick and hassle-free setups. This feature is particularly beneficial in time-sensitive projects where minimizing downtime is crucial. Compact and Space-Efficient The flat cable design requires less space compared to traditional round cables, making it suitable for installations in confined areas such as underground car parks or compact industrial environments. key features and benefits The modular design of the Podis® system significantly reduces installation time. By using piercing contacts and pre-assembled cable sets, the system can be set up quickly and efficiently, reducing labour costs and minimizing downtime. This efficiency and speed in installation are crucial in large-scale industrial projects where time is of the essence.  Flexibility is another major advantage of the Podis® system. The system’s pluggable modules allow for easy modifications and expansions, which is vital for environments where changes and upgrades are frequent, such as in industrial automation and building technology. This means that the Podis® system can adapt to the evolving needs of a facility without requiring a complete overhaul of the existing infrastructure. Cost-effectiveness is also a significant benefit of the Podis® system. By simplifying the installation process and reducing the need for extensive cabling, the system cuts down on both material and labour costs. Studies have shown that it can reduce installation costs by up to 75% compared to traditional methods. These savings can be particularly impactful in large-scale projects where budget constraints are a common concern. With fewer connections and cables, the Podis® system minimizes the risk of electrical faults. The use of high-quality materials and precise engineering ensures long-term reliability and safety in various applications. This enhanced reliability and safety are crucial in environments where consistent power distribution is critical to operational success. applications industrial The Podis® system is versatile and adaptable, making it suitable for a wide range of industrial applications. Here are some key areas where the system excels: Airport Logistics In airport logistics, the Podis® system is used extensively for baggage handling systems. Its decentralized power distribution and easy installation make it ideal for this application, where reliability and efficiency are paramount. Major airports like Jeddah King Abdulaziz International and London Heathrow have successfully implemented the Podis® system to enhance their baggage handling operations. Automotive Industry The automotive industry benefits from the Podis® system’s ability to streamline production lines. It supports various conveyor technologies, including skid, floor, and roller conveyors. The system’s modular nature allows for quick reconfigurations and expansions, ensuring high plant availability and reduced downtime during maintenance. Wind Energy Systems Wind energy installations, including tower and nacelle electrification, benefit from the Podis® system’s robust and flexible design. It supports the integration of lighting, fieldbus control, and emergency lighting, ensuring safe and efficient operations in harsh environments. specialised applications Intralogistics In intralogistics, where efficient material handling is critical, the Podis® system offers seamless power distribution for various conveyor systems. It simplifies the integration of sensors, motor starters, and control modules, making it easier to manage and expand logistic operations. Mechanical Engineering For mechanical engineering applications, the Podis® system supports complex machinery setups. It provides reliable power distribution, remote motor starting, and fieldbus control, reducing the complexity and increasing the flexibility of machine installations. Cranes, Shaft and Tunnels The system is also ideal for

Muting Light Curtains. How does Muting Work? Learn NOW.

Overview of light curtains and muting September 26 2024 | Blog Post, Venus Automation As discussed in our two previous blog posts, safety light curtains from ReeR are an effective and innovative method to protect workers from hazardous environments. Light curtains create 2-dimensional planes of infrared beams that project between an emitter and a receiver. Dependent on the application, ReeR offer light curtains that are programmable, and trigger an output signal when a number of beams – consecutive or random – are obstructed. These output signals can then be used as logic input for safety PLCs and relays, such as controllers offered by Wieland and ReeR. For more detail on the general functionality of safety light curtains, read here.    For more specific applications of light curtains, where combinations of consecutive blocked beams are acceptable and do not pose as a hazard, light curtains need to discern what is permissible and what is not. This is where muting light curtains prove their value. Muting is the automated, partial suspension of light curtain beams. Light curtains, such as ReeR’s SAFEGATE, are offered with integrated muting arms. These muting arms can be oriented in either parallel or crossed patterns, such that obstructions of certain dimension/orientation can be recognised as hazardous or not. Onboard the muting arms are photocells, which project between one another to create a mutable area of the light curtain. The muting arm photocells belong to ReeR’s MICRON family of measurement light curtains, which is better explored here.     Muting will occur when the beams aboard the muting arms are blocked, effectively negating any output by the light curtain. This will allow only certain objects to pass through without triggering the light curtain’s safety output signal.    Depending on the automated process, objects passing through a light curtain may be repeatedly entering and exiting: passing back and forth through a light curtains protected area. Therefore, SAFEGATE muting arms are offered in configurations that for one-way and two-way muting. SAFEGATE light curtains from ReeR are also capable of long-range projection of up to 80 metres. Thus, they prove useful in large-scale industrial operations; safeguarding large spans of manufacturing areas without the need for additional light curtain’s in series.  Muting – Parallel or crossed beam? Muting arms onboard ReeR SAFEGATE light curtains, as mentioned before, are offered in either parallel or crossed beam configurations. These differ in that they require different conditions to trigger a muting cycle. A parallel or sequential arrangement of the muting beams triggers a muting cycle when beams are obstructed in a specific sequence. If you were to place muting beams parallel to each other, each one would need to be blocked one after another for the light curtain to recognise it as requiring muting; and its width would not be a factor in this.  Meanwhile, crossed beam muting configurations will only mute an incoming/outcoming object when both beems are blocked simultaneously. When boxes move along a conveyor, a SAFEGATE light curtain with crossed beam muting could be used discern between correctly and irregularly shaped items on the conveyor. Cross muting beams require simultaneous blocking to mute the safety output of the light curtain, and thus the width of the shape passing through the muting arms then becomes important. That means that misoriented objects (which will have an unacceptable width) will not be muted. Crossed beam muting thus adds an extra constraint to when muting will occur, ensuring accuracy, safety, and reliability of an assembly line.  How Cross Beam Muting Works Video Selecting the right light curtain – safety or measurement? It is very easy to be overwhelmed by the sheer number of models and options for safety light curtain, and measurement light curtain offered by ReeR. Though visually and operationally similar, there are some distinct differences in the specific applications each family of light curtain is best suited to.    Measurement Light Curtain (ReeR MICRON): Measurement light curtains from ReeR are highly versatile light curtains for industrial/manufacturing line measurement applications. They come in a variety of sizes (both length, and resolution) to effectively count and dimension objects that pass through it. In automated systems like conveyors and assembly lines, ReeR MICRON can be hardware/software configured to determine if measurements are within tolerance, objects are aligned and oriented correctly, and differentiate between different items on the line. They are offered in varying current and varying voltage output models, and one final model which has 2 antivalent outputs, and the option for programmability. ReeR MICRON measurement light curtains are NOT safety rated.    General Purpose Safety Light Curtain (ReeR EOS2, EOS4): ReeR’s EOS series of safety light curtain are a prolific and popular option for general purpose safeguarding. They come in a variety of sizes and resolutions for finger, hand and body protection (14, 30, 90mm). Furthermore, they are also offered in multi-beam configurations for access control. The EOS series are compact and straightforward to use, but do not feature any advanced control options such as muting. EOS light curtains are offered in safety categorys of Type 2 and Type 4. Thus, scenarios that call for higher standards of safety are well serviced by EOS safety light curtains.    Safety Light Curtain with Muting (ReeR SAFEGATE): ReeR SAFEGATE light curtains, as discussed in this blog, are highly capable, large scale safety light curtains. They are offered in various, often multibeam resolutions for large scale, industrial automation applications. Three of the four SAFEGATE safety light curtain models come native with integration options for muting. In applications such as conveyor belts, SAFEGATE safety light curtains will differentiate between shapes of acceptable dimensions and orientation. SAFEGATE light curtains have long range capabilities, and are well suited to creating long-distance, safeguarded areas that should not be crossed during machine operation.  Reer safegate light curtain models SAFEGATE S SAFEGATE SM SAFEGATE SMO SAFEGATE SMPO Description The SAFEGATE S series of light curtains from ReeR are a more basic, standard option for safety light curtains with muting. They come standrad with Type 4 SIL 3 safety ratings, and feature the most basic form of muting functions, two-sensor muting. The use of the SAFEGATE S is generally used for straightforward safety requirements, such as guarding dangerous areas and access points.  Specifications Voltage: 24V DC Connectivity: M12 12-pin, M12 5-pin Outputs: 2 Static PNP outputs Protected Height(s): 510-1800

Wieland Eco-System

Unifying Automation with Wieland Solutions: A Comprehensive Overview September 02 2024 | Blog Post, Venus Automation The Wieland ecosystem offers a comprehensive suite of automation products that work in perfect synergy to drive efficiency, safety, and innovation. From advanced safety relays to intuitive HMI touch panels, the Wieland ecosystem is engineered to ensure seamless communication between all system components, creating an integrated environment where machines and controls operate in unison. This blog highlights the power of Wieland’s automation solutions, showcasing how their diverse range of products—from safety PLCs to expansion modules—are designed to meet the evolving demands of industrial environments. Explore how the Wieland ecosystem enhances operational control, streamlines processes, and prioritizes safety to transform your automation systems into efficient, cohesive units Wieland Safety PLCs SamosPRO Expansion Module Wieland Safety Relay Safety Relay Expansion Module Wieland Touch Panel Wieland Memory Card Wieland Connection Cables Wieland Safety PLCs Wieland Safety PLCs When it comes to safeguarding your automation processes, Wieland’s range of Safety PLCs offers unparalleled reliability and functionality. Designed to handle critical safety functions and integrate seamlessly with other system components, these PLCs are essential for creating a robust and secure automation environment. Wieland samos PRO SP-COP1 The samos PRO SP-COP1 is a crucial component for extending the functionality of the samos® PRO Compact system. This safety controller is equipped with advanced communication capabilities, enabling it to seamlessly integrate with other automation devices and systems. It supports a variety of safety functions, from emergency stops to safety gates, and ensures that these functions are managed efficiently. By incorporating the SP-COP1 into your setup, you enhance the flexibility and scalability of your safety infrastructure. Wieland samos SP-COP2 Safety Controller The samos SP-COP2 is an advanced safety controller designed for more demanding applications. Its high-performance features include expanded I/O options and enhanced diagnostic capabilities, making it suitable for complex safety systems. The SP-COP2 integrates smoothly with existing samos® PRO systems and offers additional functionalities that cater to evolving industrial needs. Its robust design ensures that safety functions are maintained even under challenging conditions, providing peace of mind and reliability. Model Safety Applications Features Supply Voltage Ordering Code SP-COP2-EN-A Safety control, muting Ethernet for Programming only 24VDC R1.190.1210.0 SP-COP2-ENI-A Safety control, muting, monitoring, HMI Industrial Ethernet (Ethernet/IP, Profinet, MODBUS/TCP) 24VDC R1.190.1310.0 SP-COP2-EN-P-A Safety control, muting, presses, analogue input Ethernet, press/analogue library 24VDC R1.190.1230.0 SP-COP2-ENI-P-A Safety control, muting, monitoring, HMI, presses, analogue input Industrial Ethernet, press/analogue library 24VDC R1.190.1330.0 Wieland SP-SDI Series: Input and Output Expansion Modules Enhance safety PLC systems with up to 12 expansion modules for increased inputs/outputs. Explore SP-SDI input module options for samos® PRO safety systems. Expansion modules can be added to existing samos® PRO and samos® PRO compact systems to provide an increased number of safe inputs and outputs for any safety system. A maximum of 12 modules can be connected to the main CPU via the safety bus connections inbuilt into each module. The SP-SDI input module provides more safe inputs into the samos® PRO safety system. Model Product Number Supply Voltage Outputs and Inputs SP-SDI8-P1-K-A R1.190.0050.0 24 VDC 8 Safe Inputs SP-SDI08-P1-K-A R1.190.0030.0 24 VDC 8 Safe Inputs 4 Solid State Outputs Wieland Samos Communication Expansion Modules With the samos® pro gateways, system information can be transferred between the samos® pro safe control and an industrial control, a visualization system, or a PC. All Gateways: Have bidirectional communication Able to transfer 50 bytes of data Have simple configuration with samos PLAN6   Model Product Number Connection Type Supply Voltage Image SP-CANopen R1.190.0210.1 CANopen with extended diagnosis 24 VDC SP-PROFIBUS-DP R1.190.0190.1 PROFIBUS DP with extended diagnosis 24 VDC SP-EN-ETC R1.190.0160.0 ETHERCAT 24 VDC   Wieland SP-SA Series | Safety Analogue Input Expansion Modules Enhance Safety Systems with Analogue Input Expansion Modules for samos® PRO & PRO Compact. Add up to 12 modules for more safe inputs & outputs. Analogue expansion modules can be added to existing samos® PRO and samos® PRO compact systems to provide an increased number of safe inputs and outputs for any safety system. A maximum of 12 modules can be connected to the main CPU via the safety bus connections inbuilt into each module. All SP-SA Modules have: – 4 safe analog inputs – Galvanic isolation – Limits monitoring – Mathematical functions – Scaling   Model Product Number Inputs Supply Voltage Terminals SP-SAR4-A R1.190.1610.0 4 safe RTD Inputs 24 VDC Screw Terminals SP-SAR4-C R1.190.1620.0 4 safe RTD Inputs 24 VDC Push-in Terminals SP-SAC4-A R1.190.1630.0 4 safe 0-20mA Current Inputs 24 VDC Screw Terminals SP-SAC4-C R1.190.1640.0 4 safe 0-20mA Current Inputs 24 VDC Push-in Terminals SP-SACR22-A R1.190.1650.0 2 safe RTD, Inputs 2 safe 0-20mA Current Inputs 24 VDC Screw Terminals SP-SACR22-C R1.190.1660.0 2 safe RTD, Inputs 2 safe 0-20mA Current Inputs 24 VDC Push-in Terminals TIme Delay Relay Two-Hand Safety Relay Standstill Monitoring and Timer Relay Standalone Safety Relay Wieland SNV 4076SL-A | Time Delay Relay Wieland SNV 4076SL-A The SNV 4076SL-A safety relay offers multiple time-delay variations, providing flexible options for safe control in industrial settings. It supports off-delay times of 0-3 seconds, 0-30 seconds, or 0-300 seconds, making it adaptable to different application needs. Additionally, the relay is available in two power configurations: 24 VDC and 115-230 V AC, allowing it to fit into various voltage environments. Included is an option for either a screw terminal with the SNV 4076SL-A or a push-in terminal with the SNV 4076SL-C. Part Number Ordering Code Outputs Terminals Supply Voltage SNV 4076SL-A R1.188.2040.0 3NO+1NC, 3NO Off-delay 0-3 seconds, 230VAC 6A Screw Terminal 24VDC R1.188.2220.0 115 – 230 V AC R1.188.2070.0 3NO+1NC, 3NO Off-delay 0-30 seconds, 230VAC 6A 24VDC R1.188.2250.0 115 – 230 V AC R1.188.2100.0 3NO+1NC, 3NO Off-delay 0-300 seconds, 230VAC 6A 24VDC R1.188.2280.0 115 – 230 V AC SNV 4076SL-C R1.188.2050.0 3NO+1NC, 3NO Off-delay 0-3 seconds, 230VAC 6A Push-in Terminal 24VDC R1.188.2230.0 115 – 230 V AC R1.188.2080.0 3NO+1NC, 3NO Off-delay 0-30 seconds, 230VAC 6A 24VDC R1.188.2260.0 115 – 230 V AC R1.188.2110.0 3NO+1NC, 3NO Off-delay 0-300 seconds, 230VAC 6A 24VDC R1.188.2290.0 115 – 230

Measured Risks, Invisible Barriers: How ReeR Light Curtains Keep You Safe

SAFETY & MEASUREMENT light curtains overview SAFETY September 09 2024 | Blog Post, Venus Automation In manufacturing and automated industries, the criticality of worker safety remains prevalent; and machinery that presents as hazardous during operations thus needs to be safeguarded with boundaries put in place. Even at the best of times, an unknowing factory visitor or a simply zoned out operator who has lost focus is all that it takes for an accident to happen. Thus, ‘out-of-bounds’ areas present as crucial in keeping humans safe around machines to upkeep proper procedure, functionality, and efficiency. This is where light curtains from ReeR come into play. Offered in various configurations for a variety of applications, ReeR light curtains think safety even when humans forget to.    Utilising projection of infrared beams (of which the number and spacing is application-dependent), ReeR light curtains work to change output voltage signals which can then be used as logic inputs for safety PLCs and relays. This technology proves its usefulness in guarding humans from hazardous machinery, creating boundaries, guarding perimeters, and creating conditions that would halt machinery if an unusual object (that does not satisfy the light curtain’s conditions) is detected in an assembly line.    In automated processes, precision measurement is required to accurately detect/verify the profile and position of objects. Whether it be counting and sorting the number of different objects passing through an area such as a conveyor belt, or monitoring the levels of materials/pallets, light curtains prove their value. ReeR products such as the MICRON are light curtains with configurations dedicated to precision measurement and monitoring.    Light Curtains and their use in Industry In industrial and automation applications, light curtains provide a critical layer of safety – and can also be used for precise measurement. In safety, light curtains enable a seamless communication between the operator environment, machines, and safety relays. Utilising the projection (transmission) and reception of infrared beams across a plane of beams, the voltage output of a light curtain can be monitored and use as logical input for safety PLCs. Dependening on the configuration of the light curtain, the spacing of the beams can trigger a safety output (halting of operations), for something as small as a finger to something as large as one’s whole body.  Furthermore, measurement light curtains can be used in counting, dimensioning, and automating robots; such as an AGV (automated guided vehicle) using onboard light curtains to measure heights, distances, and widths to determine its next actions. Measurement light curtains are often found in automated, conveyor style machinery as well; where the light curtains can be used to ensure that items passing through its field are counted, positioned, and oriented correctly.  Key overview of REER LIGHT CURTAINS Purpose and Function ReeR light curtains are crucial for ensuring safety and precision in industrial environments. Concerning the safety of the automated environment, a ReeR light curtain can detect objects the size of fingers, hands, or whole bodies. These light curtains can then be placed at out-of-bounds areas that should not be crossed during machinery operating. Upon detecting an object passing through this boundary, light curtains can then signal for machinery to stop – separating humans from hazards.  Light curtains work on the principle of line-of-sight transmission. With one end of the light curtain projecting (emitter) beams across to the other (the receiver). Each beam constitutes the total voltage reading sent by the receiver via a cable, and blocking these cables will change the voltage output. The simplicity of this voltage change facilitates a rapidly available signal for monitoring via safety PLCs; enabling an effectively instantaneous action in response to a beam being blocked.  Applications ReeR light curtains are offered in several varieties. The EOS series light curtains are compact photoelectric sensors, and are used when space is a premium. Often used for machine guarding, EOS light curtains can monitor the upper, middle, and lower sections of a boundary area. EOS light curtains are also offered in a master-slave configuration, and can thus be run in series and span long distances to create large, safeguarded boundaries. Offered in two degrees of safety categorisation, depending on the application, an EOS light curtain is guaranteed to safely work and, should failure come, it will fail safe.  ReeR’s SAFEGATE series are a family of light curtains that can be operated over large distances – up to 80 metres. SAFEGATE light curtains are often used for their muting functions, which use mounted parallel or crossed beams emitted from ‘muting arms’ to permit certain objects through the light curtain without causing a trip signal. SAFEGATE are highly safe, robust light curtains that are offered in programmable variants, allowing for a customisable light curtain using a computer.    ReeR’s ADMIRAL light curtains are larger units reserved for higher-risk environments, making it suitable for demanding industrial settings. Variants of the Admiral are offered with watertight housings and can operate at long distances (depending on the variant, this is 25 or 80 metres). ReeR Admiral variants offer a dual-beam system, making it ideal for outdoor applications and harsh environments – where the dual beams will reduce the sensitivity of the curtain to avoid false-trips due to outdoor elements such as birds, leaves, and inclement weather.  features Muting: ReeR light curtains such as the SAFEGATE SMO include the option for separately sold muting arms. These muting arms work by projecting either parallel or dual-cross beams, and work with the light curtain to permit objects of certain heights and widths to pass through the light curtains without causing a fault/trip.  Safety Compliance: The majority of ReeR light curtains, such as the SAFEGATE, the Admiral, and the EOS4 are offered at a safety level of Category 4 or PL e. Beam Count/Resolution: ReeR light curtains can be fitted with a variety of beams, the spacing of these beams is offered in a variety of resolutions. Resolution is simply the number of beams there are over a given space, and are what determines the size at which an object will be detected by the light curtain. An example of this includes ReeR’s EOS4, which is offered in resolutions (beam spacings) of 14mm, 30mm, and 90mm.    Programming: Products such as ReeR’s SAFEGATE SMPO are fully programmable. They offer an IDE (integrated development environment), called Safegate Configurator –

Fence-Sational Solutions: Keeping Your Industry Secure | Machine Safety Fencing

What is industrial guarding? September 10 2024 | Blog Post, Venus Automation Industrial fencing involves the installation of fences in industrial areas to enhance security and safety. Business owners often opt for industrial fencing to protect their facilities, properties, and personnel. These fences are typically made from durable materials like heavy-duty steel, which can be custom-designed to suit specific business needs and branding. Industrial fencing is not only about physical barriers but also about ensuring that the working environment is secure from unauthorized access and potential threats.    Introducing Axelent Axelent is a leading brand in the market for mesh panels designed for industrial and warehouse environments. The company offers flexible and quick-fitting solutions that cater to various stages, from drawing preparation to final product assembly. Known for its innovative and efficient systems, Axelent ensures that safety and security are paramount in machinery, construction, and warehousing sectors. Their products are characterized by speed, safety, service, and smart solutions, making them a trusted name in the industry.   types of fencing Chain Fencing This is one of the most popular types of industrial fencing due to its durability and cost-effectiveness. Made from galvanized or vinyl-coated steel wire, chain link fences provide a strong barrier that is resistant to weather and corrosion. Aluminium Fencing Known for its lightweight and rust-resistant properties, aluminium fencing is ideal for industrial settings that require a durable yet aesthetically pleasing barrier. It is also easy to install and maintain. Vinyl Fencing Vinyl fencing offers a clean, modern look and is highly resistant to weather conditions, making it a low-maintenance option. It is also available in various styles and colors, allowing for customization to match the industrial environment. Steel Palisade Fencing This type of fencing is known for its high security features. Made from robust steel, palisade fencing is difficult to climb and provides a formidable barrier against intruders. It is often used in high-security areas such as power plants and military facilities. Mesh Panel Fencing Mesh panel fencing is versatile and provides excellent visibility while maintaining security. It is commonly used in industrial and warehouse settings to create secure zones without obstructing the view. This is one of the most popular types of industrial fencing due to its durability and cost-effectiveness. Made from galvanized or vinyl-coated steel wire, chain link fences provide a strong barrier that is resistant to weather and corrosion. Known for its lightweight and rust-resistant properties, aluminium fencing is ideal for industrial settings that require a durable yet aesthetically pleasing barrier. It is also easy to install and maintain. Vinyl fencing offers a clean, modern look and is highly resistant to weather conditions, making it a low-maintenance option. It is also available in various styles and colors, allowing for customization to match the industrial environment. This type of fencing is known for its high security features. Made from robust steel, palisade fencing is difficult to climb and provides a formidable barrier against intruders. It is often used in high-security areas such as power plants and military facilities. Mesh panel fencing is versatile and provides excellent visibility while maintaining security. It is commonly used in industrial and warehouse settings to create secure zones without obstructing the view. Axelent and Industrial fencing Axelent specializes in providing high-quality mesh panel fencing solutions that are ideal for industrial environments. Their X-Guard series includes a variety of mesh panels, posts, and doors designed to offer maximum security and flexibility. Axelent’s fencing systems are modular, allowing for easy customization and quick installation. The mesh panels are made from durable materials and are available in different sizes and colors to meet specific industrial needs. By integrating their fencing solutions with other safety features, Axelent ensures that industrial sites are both secure and efficient   Axelent’s cable trays are designed to provide efficient and flexible cable management solutions for various industrial applications. These trays are known for their intuitive design, which simplifies installation and customization, saving valuable time during setup. Axelent offers a range of cable trays that can be tailored to specific requirements, ensuring optimal performance in different environments. The trays are also compatible with Axelent’s X-Guard machine guarding system, creating a seamless and integrated safety solution   Axelent AT venus X-Guard – Mesh Panels Cable Trays Axelent’s X-Guard mesh panels are a versatile and robust solution for enhancing safety in industrial environments. Part of the modular X-Guard machine guarding system, these panels come in various sizes and configurations, including Premium (50×20 mm mesh) and Classic (50×30 mm mesh), to meet different safety needs. Constructed from high-quality materials and finished with durable epoxy paint, they ensure long-lasting performance. The mesh design provides excellent visibility while maintaining security, and the panels are easy to install with factory-fixed brackets. Available in standard and custom colors, X-Guard mesh panels comply with the Machinery Directive 2006/42/EC, making them a reliable choice for safeguarding machinery and personnel Axelent’s cable trays offer efficient and flexible cable management solutions for industrial applications. Designed to handle insulated electrical cables for power distribution, control, and communication, these trays simplify installation with special fasteners that require no special tools. Constructed for durability, they withstand harsh industrial environments and integrate seamlessly with Axelent’s X-Guard system. Available in various sizes and customizable options, Axelent’s cable trays ensure optimal performance and adaptability, making them a reliable choice for electricians and industrial professionals Axelent’s X-Guard mesh panels are a versatile and robust solution for enhancing safety in industrial environments. Part of the modular X-Guard machine guarding system, these panels come in various sizes and configurations, including Premium (50×20 mm mesh) and Classic (50×30 mm mesh), to meet different safety needs. Constructed from high-quality materials and finished with durable epoxy paint, they ensure long-lasting performance. The mesh design provides excellent visibility while maintaining security, and the panels are easy to install with factory-fixed brackets. Available in standard and custom colors, X-Guard mesh panels comply with the Machinery Directive 2006/42/EC, making them a reliable choice for safeguarding machinery and personnel https://youtu.be/a0b08NZ0D-k Axelent’s cable trays offer efficient

DOLD in Action: Unleash the Future of Industrial Tech!

Optimizing Industrial Safety and Efficiency with Advanced Control and Interface Systems June 10 2024 | Blog Post, Venus Automation In the ever-evolving industrial landscape, safety, control, and efficiency are key priorities. Industrial operations demand seamless performance while ensuring the highest safety standards. This is where advanced safety, control, and communication system come into play, acting as the backbone of secure and efficient industrial environments. At the forefront of these solutions is DOLD, a renowned provider of innovative products designed to optimize safety, control, and communication. With a wide range of offerings, from fail-sage control units to insulation monitoring devices and motor brake relays, DOLD products ensure that industrial systems run smoothly and safely. In this blog post, we will dive into several cutting-edge products from DOLD, including solutions for motor control, insulation monitoring, and signal transmission. These products are vital for enhancing safety, improving efficiency, and ensuring reliability across various industrial applications.  Importance of Safety, Control, and Interface Systems In modern industries, ensuring safe and efficient operations is non-negotiable. As machinery and processes become more complex, the need for robust safety and control systems has never been greater. These systems not only prevent accidents and breakdowns but also streamline communication between various components of an industrial setup. Safety systems Designed to detect and respond to failures, ensuring safe shutdowns and preventing potential hazards. Fail-safe control units and safety relays are vital components that act as safety barriers in critical situations  Control systems These systems manage the operation of machinery, including motor control, reversing contactors, and motor brake relays, allowing for precise and safe operation of complex equipment.  Interface system Enable smooth and secure communication between different industrial devices and subsystems, ensuring that signals are transmitted reliably and quickly, minimising the chances of errors Designed to detect and respond to failures, ensuring safe shutdowns and preventing potential hazards. Fail-safe control units and safety relays are vital components that act as safety barriers in critical situations  These systems manage the operation of machinery, including motor control, reversing contactors, and motor brake relays, allowing for precise and safe operation of complex equipment.  Enable smooth and secure communication between different industrial devices and subsystems, ensuring that signals are transmitted reliably and quickly, minimising the chances of errors DOLD products: enhancing safety, control, and communication Safety Systems Control Systems Interface Systems DOLD BH 5911 | Fail-Safe Control Unit The BH 5911 is an essential component in ensuring fail-safe operations. It constantly monitors systems, and in the event of a malfunction, it initiates an immediate, safe shutdowns. This unit is widely used in high-risk environments to protect both personnel and equipment. DOLD BH-5911 DOLD OA 5667 | Safety Relay A key part of industrial safety circuits, the DOLD OA 5667 safety relay ensures that emergency systems like stop buttons or light barriers are effective. In critical situations, this relay reacts instantly, halting operations and preventing accidents. DOLD OA-5667 DOLD RN 5897/020, RN 5897/240, RN 5897/320 | Insulation Monitoring Devices Insulation monitoring is critical for detecting electrical faults before they cause severe damage. The RN 5897 series continuously checks the insulation resistance in ungrounded systems, preventing electrical failures and ensuring safe operation in industrial environments.  DOLD RN 5897/020 DOLD BH 9253 | Reversing contactor Reversing contactors are used in applications where motors need to reverse direction safely and efficiently. The DOLD BH 9253 ensures smooth transitions between forward and reverse operations, reducing wear and tear on the machinery and enhancing operational safety DOLD BH9253 DOLD BI 9034 | Motor Brake Relay The DOLD BI 9034 is crucial in applications where motors must stop quickly, such as conveyor systems. By applying a braking force after the power is cut, this relay ensures that machinery halts safely and without unnecessary wear on the equipment.  DOLD BL 9034 DOLD GI 9014 | Motor Soft Starter Motor soft starters are used to gradually increase power to motors, reducing the mechanical stress on machinery during startup. The DOLD GI 9014 ensures smooth ramp-up of motors, minimizing the wear and tear that occurs during sudden starts.   DOLD GI 9014 DOLD MK 9994 | Lamp Tester Relay A reliable control panel must have fully operational indicator lamps to communicate system status. The  DOLD MK 9994 relay continuously tests control panel lamps, ensuring they function correctly. This is particularly important in preventing miscommunication and keeping the system’s status visible at all times.   DOLD MK9994 DOLD IK 8701 | Input-output Interface Relay This relay ensures smooth communication between various components in an industrial system, managing inputs and outputs reliably. It is particularly important in systems where different machines must work together in harmony. DOLD IK 8701 DOLD OW 5699 | Miniature Power Relay The DOLD OW 5699 miniature power relay is compact yet powerful, used to switch electrical loads in tight spaces. This relay is an integral part of systems that require high reliability in limited spaces, such as control panels or small machinery. DOLD OW 5699 DOLD ZB 6900 | Radio Cable For environments that require wireless communication, the DOLD ZB 6900 provides stable and interference-free radio signal transmission. This cable is essential in ensuring that safety signals and operational instructions are transmitted without delay, enabling secure and efficient operations in industrial settings. DOLD BH 5911 | Fail-Safe Control Unit The BH 5911 is an essential component in ensuring fail-safe operations. It constantly monitors systems, and in the event of a malfunction, it initiates an immediate, safe shutdowns. This unit is widely used in high-risk environments to protect both personnel and equipment. DOLD BH-5911 DOLD OA 5667 | Safety Relay A key part of industrial safety circuits, the DOLD OA 5667 safety relay ensures that emergency systems like stop buttons or light barriers are effective. In critical situations, this relay reacts instantly, halting operations and preventing accidents. DOLD OA-5667 DOLD RN 5897/020, RN 5897/240, RN 5897/320 | Insulation Monitoring Devices Insulation monitoring is critical for detecting electrical faults before they cause severe damage. The RN 5897 series continuously checks the insulation resistance

Putting It Together With Wieland Connectors

WIELAND CONNECTORS OVERVIEW September 02 2024 | Blog Post, Venus Automation Reliability and efficiency are critical in industrial environments, where correctly powering machines with quality specified connectors and cables enhances operational performance. Wieland offers a range of advanced connectors, including the revos, RST, and PODIS, each designed to meet the rigorous demands of various applications. For example, the Wieland Revos EX is engineered for hazardous environments, providing secure and explosion-proof connections essential for oil, gas, and mining industries. With robust construction and advanced sealing technologies, the Revos EX ensures both safety and durability in extreme conditions.    The Wieland RST connector series is known for its versatility and ease of use, particularly in building installations and industrial automation. Its pluggable design enables quick, error-free connections, reducing installation time and minimizing the risk of incorrect wiring. This system is ideal for applications requiring flexibility and reliable performance under varying conditions. The Wieland Podis decentralised power bus system integrates seamlessly into complex automation systems, offering a modular and expandable solution for power distribution. With its robust design and ease of installation, podis connectors enable efficient power management across large industrial setups, ensuring consistent and reliable energy supply. Together, these Wieland connectors contribute to safer, more efficient industrial operations, enabling businesses to meet stringent safety standards while optimising productivity.   Connectors and their use in Industry In industrial and automation applications, connectors ensure reliable power, signal, and data transmission across machinery and systems. They enable seamless communication in automated environments, facilitate modular system designs, and ensure efficient power distribution. Designed to withstand harsh conditions, industrial connectors are crucial for maintaining operational efficiency and safety across various applications, from manufacturing to energy management. Key overview of WIELAND CONNECTORS Purpose and Function Wieland connectors are essential for safely and efficiently linking electrical systems in industrial settings. They feature multiple poles, which allow for the connection of several wires, ensuring secure transmission of power and signals. Commonly used to connect machinery, sensors, and control systems, these connectors facilitate easy and quick assembly . The modular design supports flexible configurations, while robust construction ensures reliability in harsh conditions. Additionally, Wieland connectors often include secure locking mechanisms to prevent accidental disconnection, enhancing overall safety and performance in demanding environments.  Applications Electrical connectors offered by Wieland comprise various families for the many power applications and environmental constraints presented by differing industries. The revos family offers products such as the EX and HD, which are protected from explosive environments and heavy duty industries respectively. The revos RST connector provides tight connecting seals, with high mechanical strength and can be installed and rolled out with ease, according to Wieland’s Plug & Play principle. Wieland’s podis connectors are an innovative power bus system; creating an ideal solution for decentralised, flexible, and simple energy distribution – making them exemplary for modular supply of power such as electric vehicle charging (EV). The podis allows for interconnectivity between machines/systems with large dimensions or interlinking. Thus, anywhere that power needs to be reliably connected to machinery and automated systems – regardless of environment – a Wieland connector will continue that power along its path; safeguarding each cable’s end points from even the most demanding and hazardous surroundings.  features Wieland Revos, Podis, and RST connectors are designed to handle varying electrical demands in industrial applications. The Revos series supports high amperage and voltage, with some models accommodating up to 830V and 200A, making them ideal for heavy-duty power connections. These connectors boast high ingress protection ratings, such as IP65 and IP66, ensuring robust protection against dust and water ingress. The Podis connectors are tailored for decentralised power distribution, operating typically at 690V with an amperage range suitable for power bus systems. They feature IP65/IP68 ratings, ensuring reliability in harsh environments, and are often used in automation systems where flexible, modular power connections are essential. The RST series is versatile, handling up to 250V and 32A, making it suitable for both power and signal applications in building installations and industrial automation. With IP65/IP68 protection, RST connectors offer secure connections in outdoor and wet environments, ensuring performance under demanding conditions. integration Wieland connectors can be integrated into automation and industrial setups by connecting machinery, sensors, and control systems with reliable power and signal transmission. Their modular design allows for quick assembly and reconfiguration, supporting the flexible, scalable nature of automated systems. Additionally, their robust ingress protection ensures durability in harsh environments, making them ideal for maintaining consistent performance in dynamic industrial processes. Wieland connectors are essential for safely and efficiently linking electrical systems in industrial settings. They feature multiple poles, which allow for the connection of several wires, ensuring secure transmission of power and signals. Commonly used to connect machinery, sensors, and control systems, these connectors facilitate easy and quick assembly . The modular design supports flexible configurations, while robust construction ensures reliability in harsh conditions. Additionally, Wieland connectors often include secure locking mechanisms to prevent accidental disconnection, enhancing overall safety and performance in demanding environments.  Electrical connectors offered by Wieland comprise various families for the many power applications and environmental constraints presented by differing industries. The revos family offers products such as the EX and HD, which are protected from explosive environments and heavy duty industries respectively. The revos RST connector provides tight connecting seals, with high mechanical strength and can be installed and rolled out with ease, according to Wieland’s Plug & Play principle. Wieland’s podis connectors are an innovative power bus system; creating an ideal solution for decentralised, flexible, and simple energy distribution – making them exemplary for modular supply of power such as electric vehicle charging (EV). The podis allows for interconnectivity between machines/systems with large dimensions or interlinking. Thus, anywhere that power needs to be reliably connected to machinery and automated systems – regardless of environment – a Wieland connector will continue that power along its path; safeguarding each cable’s end points from even the most demanding and hazardous surroundings.  Wieland Revos, Podis, and RST connectors are designed to handle varying electrical demands in industrial applications. The Revos series supports high amperage and voltage,

From Motion to Data: Safety Encoder Technology

Encoders and motor control August 28, 2024 | Blog Post, Venus Automation The Vital Role of Encoders in Modern Automation In the world of automation and robotics, precision and accuracy are paramount. Whether it’s controlling the movement of a robotic arm, tracking the position of a conveyor belt, or ensuring the precise rotation of a motor shaft, the ability to monitor and control motion is crucial. This is where encoders come into play. Encoders are specialised sensors that convert mechanical motion into digital signals, allowing machines to understand and respond to their own movements. Encoders are the silent heroes in many industrial and technological applications, providing the feedback necessary for systems to perform with high precision. From simple tasks like measuring the rotation of a motor to complex operations in CNC machines and robotic systems, encoders ensure that every movement is accounted for and executed accurately. In this blog, we’ll delve into the different types of encoders, how they work, and their vital role in various applications, helping you understand why they are a critical component in modern automation. How Encoders Work: A Deep Dive into Precision OPKON Optic Hollow Shaft Encoders At their core, encoders function by detecting and converting the movement of a mechanical component—such as a shaft—into an electrical signal. This is typically achieved through the interaction of a rotating disc and a sensor. The disc, attached to the rotating element of the machine, is marked with a series of lines or patterns. As the disc rotates, these markings pass by a stationary sensor, which detects the changes in light or magnetic fields and generates corresponding electrical pulses. These pulses represent the motion of the shaft. By counting the pulses, the system can determine how far the shaft has moved. The frequency of the pulses can be used to calculate speed, and the direction of movement can be inferred based on the sequence in which the pulses are received. Incremental Encoders: Incremental encoders, such as the OPKON Optic Hollow Shaft, Semi-Hollow Shaft, and Shaft Encoders, generate a series of pulses as the shaft rotates. Each pulse corresponds to a specific increment of movement. These pulses are counted by a control system to determine the position relative to a starting point. If the power is lost, the system loses track of the position, and a reference point must be established again upon restart. Absolute Encoders: Absolute encoders, like the ReeR – SAFECODER SC3, operate differently. Instead of generating pulses, they provide a unique digital code for each position of the shaft. This means that even after a power loss, the exact position of the shaft can be determined immediately upon power restoration. Absolute encoders are particularly useful in applications where maintaining accurate position information is critical, even after interruptions. Signal Generation and Processing The signals generated by encoders are typically in the form of digital pulses or analog signals. In the case of incremental encoders, the pulses are counted by the control system, which uses this information to calculate parameters like speed, distance traveled, and direction. The control system can then make adjustments to maintain the desired operation. For absolute encoders, the unique code corresponding to each position is processed to determine the exact location of the shaft. This information is crucial for applications where precise positioning is required, such as in robotics or CNC machinery. Internal Mechanisms The internal mechanisms of encoders can vary depending on the type, but they generally consist of a rotating disc, a stationary sensor, and a signal processing unit. The disc may be made of glass, metal, or plastic and is marked with lines, patterns, or magnets.   Optical Encoders: These use a disc with transparent and opaque sections. A light source shines through the disc, and a photodetector reads the light patterns to generate pulses.   Magnetic Encoders: These use a disc or ring with embedded magnets. As the disc rotates, a magnetic sensor detects changes in the magnetic field and generates corresponding signals.   Capacitive Encoders: These detect changes in capacitance as the disc rotates. The sensor measures the variation in capacitance to determine position. In all types of encoders, the signal generated by the sensor is sent to a signal processing unit, where it is converted into a usable form for the control system. This processed signal can then be used to adjust motor speeds, control the position of mechanical parts, or trigger specific actions based on the encoder’s readings. At their core, encoders function by detecting and converting the movement of a mechanical component—such as a shaft—into an electrical signal. This is typically achieved through the interaction of a rotating disc and a sensor. The disc, attached to the rotating element of the machine, is marked with a series of lines or patterns. As the disc rotates, these markings pass by a stationary sensor, which detects the changes in light or magnetic fields and generates corresponding electrical pulses. These pulses represent the motion of the shaft. By counting the pulses, the system can determine how far the shaft has moved. The frequency of the pulses can be used to calculate speed, and the direction of movement can be inferred based on the sequence in which the pulses are received. Incremental encoders, such as the OPKON Optic Hollow Shaft, Semi-Hollow Shaft, and Shaft Encoders, generate a series of pulses as the shaft rotates. Each pulse corresponds to a specific increment of movement. These pulses are counted by a control system to determine the position relative to a starting point. If the power is lost, the system loses track of the position, and a reference point must be established again upon restart. Absolute encoders, like the ReeR – SAFECODER SC3, operate differently. Instead of generating pulses, they provide a unique digital code for each position of the shaft. This means that even after a power loss, the exact position of the shaft can be determined immediately upon power restoration. Absolute encoders are particularly useful in applications where maintaining accurate position information is critical, even after interruptions.

Safety On The Cutting Edge: ASO SENTIR | Safety Edge

ASO SENTIR OVERVIEW August 26 2024 | Blog Post, Venus Automation In industry, safety of workers takes precedence as a cornerstone in the means of production. Hazardous zones around machinery remain constant in the workplace, so it is of utmost importance that human and machine alike are kept safe through standardised automated safety. ASO’s SENTIR safety mats and safety edges are no different, acting as pressure-sensitive sensors applied to ensure that crushing and shearing points are safeguarded from accidents. Products such as SENTIR safety sensors are vital in automated machinery operation. In areas such as automatic gates/doors, and boundaries around industrial machinery, input provided by SENTIR mats and edges can be used as logical conditions that can in turn permit or inhibit the functionality of machinery. When conditions gathered and monitored by a Safety Edge are deemed to be unsafe, operation of automated machinery can then be halted; stopping instantly to prevent damage to workers and machines alike.    With various mounting solutions and sizes available, hazard boundaries of many shapes – for both industrial and home automation applications – can be reimagined with the SENTIR Safety Sensors.   WHAT are SENTIR SAFETY SENSORS? SENTIR safety sensors refer to touch-sensitive sensors that can detect contact with a person or body part; effectively detecting anything that should not be present in that boundary. When the rubber of the safety mat/edge contacts an obstacle, a contact can be instantly switched; safely halting machinery before a crush or shear event can occur. These systems prove their usefulness in applications surrounding dangerous machinery, and frequently opening or closing automated entry/exit point.  Key overview of the ASO Sentir Safety MAT/Edge Purpose and Function SENTIR products have been designed to improve industrial safety settings, particularly for machine guarding operations. Safety Edges can be used to create safe, bordered areas surrounding lines that should not be crossed while operating. Using electrical contacts embedded within the safety edge, logic operators/relays can trigger the immediate shutdown of a machine – such as a roller door stopping when the edge detects something that will impede safe, normal operation. SENTIR Safety Edges are UL 325 certified, and are rated with varying Ingress Protection values to ensure that they withstand rigorous industrial environments that demand performance in harsh conditions.  Applications The SENTIR Safety Edge enhances safety by creating a detection boundaries between human and machine, instantly stopping the machine’s dangerous movements if interrupted, thereby protecting operators. The resistor output from a safety edge can be monitored by mechanical or electronic logic operators (safety PLCs and relays), which can then detect changes (i.e. when obstacle contacts the safety edge), and then prevent a machine from continuing to be powered. ASO offers safety edges suited for a variety of applications, with heights as small as 8mm and as large as 85mm. Furthermore, SENTIR Safety Mats can be used as a large-scale safety boundary, and can cover larger areas with safety contacts to halt machinery.  features SENTIR products feature ASO’s Plug’N’Sense System, which include a multiple chamber profile with an integrated protected switching chamber. Powered by 24 Volts 100m Amps, the Safety Edge can either be formatted in a 2-wire or 4-wire configurations. SENTIR products are constructed fully from EPDM or TPE, both durable but flexible rubbers. The 2 wire configurations include plastic end caps with onboard 8.2kΩ resistors. The end caps include retaining clips, and the edges are layed upon aluminium rails. The 2 and 4 cable configurations can then be wired into relays and/or safety PLCs to be monitored. SENTIR Safety Edges are rated for overtravel speeds and actuation forces dependent on the size/application of the chosen product.  integration SENTIR Safety Sensors integrate perfectly with ASO’s ELMON Safety Relays, and can also be incorporated into Wieland SAMOS PLCs. SENTIR Safety Edges thus facilitate their own integration with automated safety systems, advancing control and safety in industrial settings.  SENTIR products have been designed to improve industrial safety settings, particularly for machine guarding operations. Safety Edges can be used to create safe, bordered areas surrounding lines that should not be crossed while operating. Using electrical contacts embedded within the safety edge, logic operators/relays can trigger the immediate shutdown of a machine – such as a roller door stopping when the edge detects something that will impede safe, normal operation. SENTIR Safety Edges are UL 325 certified, and are rated with varying Ingress Protection values to ensure that they withstand rigorous industrial environments that demand performance in harsh conditions.  The SENTIR Safety Edge enhances safety by creating a detection boundaries between human and machine, instantly stopping the machine’s dangerous movements if interrupted, thereby protecting operators. The resistor output from a safety edge can be monitored by mechanical or electronic logic operators (safety PLCs and relays), which can then detect changes (i.e. when obstacle contacts the safety edge), and then prevent a machine from continuing to be powered. ASO offers safety edges suited for a variety of applications, with heights as small as 8mm and as large as 85mm. Furthermore, SENTIR Safety Mats can be used as a large-scale safety boundary, and can cover larger areas with safety contacts to halt machinery.  SENTIR products feature ASO’s Plug’N’Sense System, which include a multiple chamber profile with an integrated protected switching chamber. Powered by 24 Volts 100m Amps, the Safety Edge can either be formatted in a 2-wire or 4-wire configurations. SENTIR products are constructed fully from EPDM or TPE, both durable but flexible rubbers. The 2 wire configurations include plastic end caps with onboard 8.2kΩ resistors. The end caps include retaining clips, and the edges are layed upon aluminium rails. The 2 and 4 cable configurations can then be wired into relays and/or safety PLCs to be monitored. SENTIR Safety Edges are rated for overtravel speeds and actuation forces dependent on the size/application of the chosen product.  SENTIR Safety Sensors integrate perfectly with ASO’s ELMON Safety Relays, and can also be incorporated into Wieland SAMOS PLCs. SENTIR Safety Edges thus facilitate their own integration with automated safety systems, advancing control and safety in

MOSAIC SAFETY CONTROLLERS: IT’S DOUBLE OR NOTHING

Overview of MOSAIC Safety PLC: August 23 2024 | Blog Post, Venus Automation WHAT classifies as mosaic safety controllers? MOSAIC safety controller typically refers to a system or device used in industrial automation or safety-critical environments to monitor and ensure the safety of operations involving machines or processes. MOSAIC safety controllers are considered a unique safety device due to its ability to control and manage multiple safety functions for single or multiple machines simultaneously. This function can be attributed to ability to be easily expandable, configured and modular design. MOSAIC expansion units are components designed to extend the capabilities of MOSAIC safety PLCs (Programmable Logic Controllers). These expansion units provide additional inputs and outputs (I/O) to the base MOSAIC PLC, allowing for more complex and larger-scale safety control systems. ReeR MOSAIC Series Key features of MOSAIC systems: PURPOSE AND FUNCTION A MOSAIC safety controller is designed to execute various safety functions such as emergency stop, light curtains, safety gates, and safety interlocks. These functions ensure that personnel and equipment are protected from potential hazards. INTEGRATION It integrates with other industrial control systems (such as PLCs – Programmable Logic Controllers) to coordinate safety-related activities with operational tasks. This integration allows for seamless control and monitoring of safety measures across the entire system. APPLICATIONS Manufacturing/ Food Processing – MOSAIC systems are used to monitor safety devices like emergency stops, light curtains, and safety mats, and to control the safety functions of machinery. They help prevent accidental machine starts, reduce risks during setup and maintenance, and stop operations when a hazard is detected. Automation Industry – MOSAIC systems help manage multiple safety inputs like emergency stops, safety scanners, and door locks, ensuring the safe shutdown of machinery and robots in case of any hazards. COMPLIANCE AND STANDARDS MOSAIC safety controllers adhere to international safety standards such as ISO 13849, IEC 61508 and AS4023.2019. These standards define the requirements for the design, implementation, and validation of safety-related systems to ensure reliability and effectiveness in safeguarding personnel and assets. PROGRAMMING AND CONFIGURATION MOSAIC safety controllers typically have user-friendly programming interfaces or software tools for configuring safety functions, defining safety zones, and setting parameters related to safety performance. SYSTEM DIAGNOSIS Fault Tolerance: They often incorporate features for fault tolerance and diagnostic capabilities to detect and respond to faults or failures within the safety system promptly.   Monitoring and Reporting: They provide real-time monitoring of safety conditions and may generate reports or alerts in case of safety breaches or anomalies. This helps in maintaining a high level of safety awareness and operational efficiency.   Scalability: Depending on the application, MOSAIC safety controllers may need to support scalability, allowing for expansion or modification of safety functions as operational requirements change. A MOSAIC safety controller is designed to execute various safety functions such as emergency stop, light curtains, safety gates, and safety interlocks. These functions ensure that personnel and equipment are protected from potential hazards. It integrates with other industrial control systems (such as PLCs – Programmable Logic Controllers) to coordinate safety-related activities with operational tasks. This integration allows for seamless control and monitoring of safety measures across the entire system. Manufacturing/ Food Processing – MOSAIC systems are used to monitor safety devices like emergency stops, light curtains, and safety mats, and to control the safety functions of machinery. They help prevent accidental machine starts, reduce risks during setup and maintenance, and stop operations when a hazard is detected. Automation Industry – MOSAIC systems help manage multiple safety inputs like emergency stops, safety scanners, and door locks, ensuring the safe shutdown of machinery and robots in case of any hazards. MOSAIC safety controllers adhere to international safety standards such as ISO 13849, IEC 61508 and AS4023.2019. These standards define the requirements for the design, implementation, and validation of safety-related systems to ensure reliability and effectiveness in safeguarding personnel and assets. MOSAIC safety controllers typically have user-friendly programming interfaces or software tools for configuring safety functions, defining safety zones, and setting parameters related to safety performance. Fault Tolerance: They often incorporate features for fault tolerance and diagnostic capabilities to detect and respond to faults or failures within the safety system promptly.   Monitoring and Reporting: They provide real-time monitoring of safety conditions and may generate reports or alerts in case of safety breaches or anomalies. This helps in maintaining a high level of safety awareness and operational efficiency.   Scalability: Depending on the application, MOSAIC safety controllers may need to support scalability, allowing for expansion or modification of safety functions as operational requirements change. mosaic safety designer (MSD) SOftware: The MOSAIC safety relays come with a complementary software from ReeR used for configuring the safety relays and designing complex systems and then simulating the output which will be integral for faultless safety system. The ReeR Safety Designer software is designed to be easy to use and full of functional blocks that contain different safety equipment to be flexible with designing a wide range of safety systems. Furthermore, the I/O monitor allows for monitoring of all I/O’s of any designed safety system in real-time. The flexibility and simplicity of the designing complex safety systems can be attributed to the different available terminal blocks for a range of safety devices found in the MOSAIC Safety Designer. ReeR MSD Software: Guard Lock System Schematic operational Scenario: Guard lock System A guard lock is present to prevent unauthorized access to a saw machine during the machine’s progress. A safety system is designed to monitor the speed of the tool. Guarding Lock Mechanism Access Control Safety Interlocks Operator Panel This is a safety feature that physically locks the door or access point to a hazardous area when the associated machinery is operating at normal speed. This prevents unauthorized access and ensures safety during operation. Normal Operation: Access to the hazardous area is restricted while the machinery is running at normal speed. The guard lock remains locked.   End of Cycle or Access Request: Access is permitted either after the machine’s working cycle is complete

4 Facts You HAVE to Know About Wireless Safety Systems

A Brief Overview of Wireless Safety Systems: August 1 2024 | Blog Post, Venus Automation WHAT ARE Wireless Safety systems? Wireless systems can be categorized as a collection of wireless devices that work in uniform together to maximize security for people, property and other assets from any dangerous situation. Wireless systems can be simple as pressing a button to allow someone to enter a door without turning a physical key or on an industrial scale, remotely shutting down systems for any machinery because it started to operate in a dangerous manner without having to enter the danger zone and shut it down.  Key overview of wireless safety systems: PURPOSE AND FUNCTION Ensure the safety of individuals and property by detecting and alerting to various hazards or security breaches through the use of wireless communication technologies. TYPES Motion Detectors: Alert you to movement in areas where it’s not expected. Door/Window Contacts: Notify you if a door or window is opened. Smoke and Carbon Monoxide Detectors: Detect dangerous levels of smoke or gas and alert you. Water Leak Detectors: Identify leaks that could lead to flooding or water damage. APPLICATIONS Workplace Safety: Systems for detecting gas leaks, monitoring for fire hazards, and ensuring overall safety compliance. Asset Protection: Wireless surveillance and alarm systems to protect valuable equipment and inventory. Employee Safety: Panic buttons or wearable devices for employees working in potentially hazardous environments or remote locations. COMPLIANCE AND STANDARDS Safety switches help industries comply with safety regulations and standards such as OSHA, IEC, and ANSI. They are essential for maintaining workplace safety and minimizing risks of accidents. INSTALLATION AND MAINTENANCE Ideally installed at locations where there is a risk of a machine fault so any remote control can cut power to the machine. Additional emergency stop and control functions can be implemented wirelessly for more safety.   Regular testing and maintenance are required to ensure they function correctly and meet safety standards. FEATURES Instant Alerts: Sends immediate notifications via audio alarms, SMS, emails, or app notifications to inform users of emergencies or system status. Remote Monitoring: Allows users to receive alerts and monitor system status remotely through smartphones, tablets, or computers. Communication Protocols: Utilizes technologies such as Wi-Fi, Bluetooth, Zigbee, or cellular networks to connect sensors, alarms, and control panels without the need for extensive wiring. Mesh Networking: In some systems, devices form a mesh network to extend coverage and reliability by relaying information between nodes. Simple Setup: Typically easy to install with minimal wiring, often involving just mounting devices and pairing them with a central hub or control panel. Scalability: Easily expandable to add more sensors or devices as needed without extensive reconfiguration. Self-Testing: Periodically tests its own components and sensors to ensure they are functioning correctly and notifies users of any issues. Diagnostic Tools: Provides troubleshooting and diagnostic information to help users identify and resolve problems. Event Logs: Maintains logs of system events, alerts, and actions, which can be reviewed for troubleshooting or auditing purposes. Usage Statistics: Provides data on system usage, including sensor activity and battery status. Ensure the safety of individuals and property by detecting and alerting to various hazards or security breaches through the use of wireless communication technologies. Motion Detectors: Alert you to movement in areas where it’s not expected. Door/Window Contacts: Notify you if a door or window is opened. Smoke and Carbon Monoxide Detectors: Detect dangerous levels of smoke or gas and alert you. Water Leak Detectors: Identify leaks that could lead to flooding or water damage. Workplace Safety: Systems for detecting gas leaks, monitoring for fire hazards, and ensuring overall safety compliance. Asset Protection: Wireless surveillance and alarm systems to protect valuable equipment and inventory. Employee Safety: Panic buttons or wearable devices for employees working in potentially hazardous environments or remote locations. Safety switches help industries comply with safety regulations and standards such as OSHA, IEC, and ANSI. They are essential for maintaining workplace safety and minimizing risks of accidents. Ideally installed at locations where there is a risk of a machine fault so any remote control can cut power to the machine. Additional emergency stop and control functions can be implemented wirelessly for more safety.   Regular testing and maintenance are required to ensure they function correctly and meet safety standards. Instant Alerts: Sends immediate notifications via audio alarms, SMS, emails, or app notifications to inform users of emergencies or system status. Remote Monitoring: Allows users to receive alerts and monitor system status remotely through smartphones, tablets, or computers. Communication Protocols: Utilizes technologies such as Wi-Fi, Bluetooth, Zigbee, or cellular networks to connect sensors, alarms, and control panels without the need for extensive wiring. Mesh Networking: In some systems, devices form a mesh network to extend coverage and reliability by relaying information between nodes. Simple Setup: Typically easy to install with minimal wiring, often involving just mounting devices and pairing them with a central hub or control panel. Scalability: Easily expandable to add more sensors or devices as needed without extensive reconfiguration. Self-Testing: Periodically tests its own components and sensors to ensure they are functioning correctly and notifies users of any issues. Diagnostic Tools: Provides troubleshooting and diagnostic information to help users identify and resolve problems. Event Logs: Maintains logs of system events, alerts, and actions, which can be reviewed for troubleshooting or auditing purposes. Usage Statistics: Provides data on system usage, including sensor activity and battery status. operational steps For most safety systems that are wireless, multiple components work together to form a single operating system. A wireless emergency stop system consists  a radio controlled safety module and a wireless remote control. The safety modules feature three pairs of two-channel safety inputs, which can be used for devices like emergency stops, light curtains, or safety gates. They also include one safety output with three redundant contact paths. Additionally, each module offers eight inputs and outputs for user-defined control functions. For enhanced diagnostics, the modules are equipped with two status semiconductor outputs, an indicator output for signal reception quality, and a USB interface for

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Safety Products 12July Safety Relays: The Unsung Heroes of Industrial Safety a brief overview of safety relays: June 10 2024 | Blog Post, Venus Automation In the hustle and bustle of industrial workplaces, ensuring the safety… Read More Newsletters 05July Keeping Workers Safe: An Overview of Light Curtains UNDERSTANDING LIGHT CURTAINS: July 5, 2024 | Blog Post, Venus Automation safety first in industrial environments In today’s industrial landscape, worker safety is paramount. By… Read More Newsletters 19June Streamlining EV Electrical Installations. Discover the Power of the Wieland Podis® Flat Cable System wieland podis flat cable system OVERVIEW As the electrical industry continues to evolve, innovations that promise efficiency, reliability, and cost-effectiveness are increasingly essential. The Wieland… Read More Newsletters 13June Understanding the New EU Machinery Regulation No. 2023/1230: A Comprehensive Guide UNDERSTANDING NEW EU MACHINERY REGULATION June 13, 2024 | Blog Post, Venus Automation OVERVIEW The machinery industry in the EU is undergoing a significant transformation… Read More Safety Products 07June Contactors: The foundations of Safety Automation a brief overview of safety contactors: June 07, 2024 | Blog Post, Venus Automation Safety contactors are critical components in industrial automation and safety systems,… Read More What are Programmable Systems, PLC’s and Safety Automation? In today’s rapidly evolving industrial landscape, prioritizing top-notch safety standards is paramount. Programmable systems have emerged as indispensable tools, offering dynamic solutions to intricate safety… Read More Load More

Understanding the New EU Machinery Regulation No. 2023/1230: A Comprehensive Guide

Understanding New EU Machinery Regulation June 13, 2024 | Blog Post, Venus Automation OVERVIEW The machinery industry in the EU is undergoing a significant transformation with the introduction of the new EU Machinery Regulation (EU) No. 2023/1230. This regulation, which replaces the previous EC Machinery Directive 2006/42/EC, represents a pivotal shift aimed at harmonizing safety and performance standards across the EU. As businesses prepare to comply by the January 20, 2027 deadline, understanding the key changes and implications is crucial for manufacturers, importers, distributors, and other stakeholders in the machinery supply chain. From Directive to Regulation: Why The change? The shift from a directive to a regulation is a fundamental change in how machinery safety is governed in the EU. Unlike a directive, which requires transposition into national laws, a regulation is directly applicable across all member states. This change eliminates variations in national legislations, ensuring a more uniform application of safety and performance standards. The new regulation came into force on July 19, 2023, providing a clear, consistent framework for all EU countries. Key changes and new definitions: The new regulation introduces several key changes and updates to the definitions and scope of machinery covered. Here’s a dynamic breakdown: BROADER DEFINITION OF MACHINERY: The regulation now includes newer technologies and machinery types, ensuring comprehensive coverage. This includes software performing safety functions and components with self-developing behaviour, reflecting the rise of AI and Machine Learning in industrial applications.  High-risk machinery categories: Certain types of machinery are now classified as high-risk (Annex IV Machines). These machines will undergo more stringent conformity assessments. They are divided into Type A and Type B. Type A: Require mandatory type examination by a notified body regardless of compliance with standards.  Type B: Follow harmonized standards but may still need notified bod testing.  Digital instructions and documentation: Recognizing the digital age, the regulation allows for digital instructions for use. Users can request paper copies if needed. This change modernizes documentation practices and reduces environmental impact.  CYBERSECURITY AND SELF-EVOLVING MACHINERY: The regulation emphasizes cybersecurity aspects, ensuring that machinery integrated with digital technologies is secure against cyber threats. machinery that evolves through machine learning and AI must meet specific safety standards to address the unique risks posed by these technologies. Additionally, clear guidelines are provided on the safety integration of software used in machinery to ensure it does not introduce new risks.  hamronized standards and modifications The transition to new harmonized standards aims to ensure consistent safety and performance levels across all machinery. The regulation also defines what constitutes a substantial modification to machinery, which would necessitate a new conformity assessment, ensuring any significant changes maintain compliance with safety standards.  The regulation now includes newer technologies and machinery types, ensuring comprehensive coverage. This includes software performing safety functions and components with self-developing behaviour, reflecting the rise of AI and Machine Learning in industrial applications.  Certain types of machinery are now classified as high-risk (Annex IV Machines). These machines will undergo more stringent conformity assessments. They are divided into Type A and Type B. Type A: Require mandatory type examination by a notified body regardless of compliance with standards.  Type B: Follow harmonized standards but may still need notified bod testing.  Recognizing the digital age, the regulation allows for digital instructions for use. Users can request paper copies if needed. This change modernizes documentation practices and reduces environmental impact.  The regulation emphasizes cybersecurity aspects, ensuring that machinery integrated with digital technologies is secure against cyber threats. machinery that evolves through machine learning and AI must meet specific safety standards to address the unique risks posed by these technologies. Additionally, clear guidelines are provided on the safety integration of software used in machinery to ensure it does not introduce new risks.  The transition to new harmonized standards aims to ensure consistent safety and performance levels across all machinery. The regulation also defines what constitutes a substantial modification to machinery, which would necessitate a new conformity assessment, ensuring any significant changes maintain compliance with safety standards.  Responsibilities of economic operators Essential Health and safety requirements (gsa) The regulation delineates the responsibilities for manufacturers, importers, and distributors more clearly than ever before:   Manufacturers: Must ensure their machinery meets the updated safety requirements and maintain proper documentation. They are responsible for conducting risk assessments and ensuring compliance with the new regulation.   Importers: Must verify that manufacturers outside the EU comply with the new regulation. They need to ensure proper storage, transportation, and that machinery is accompanied by the necessary documentation.   Distributors: Like importers, distributors must ensure that machinery complies with the regulation. If they place products on the market under their own name, they assume the manufacturer’s responsibilities. The regulation includes updated General Safety and Health Requirements (GSA) found in Annex III. These requirements address:   Ergonomics: Machines must be designed to minimize user fatigue and injury.   Communication Failures: Machinery should not create dangerous situations if communication fails.   Maintenance and Emergency Rescue: Requirements include safe access for maintenance and procedures for emergency rescues. recommendations for compliance To ensure a smooth transition and compliance by January 2027, stakeholders should take several steps. Manufacturers should review and update their current CE marking processes and risk assessment templates, incorporating considerations for cybersecurity and AI. Businesses should develop digital documentation strategies in line with the allowance for digital operating instructions, while still maintaining the ability to provide paper copies upon request. Investing in comprehensive training programs is crucial to ensure all staff understand the new regulatory environment and their specific obligations. Maintaining meticulous documentation and record-keeping is essential to demonstrate compliance during audits and inspections. Additionally, seeking external assistance can be beneficial to navigate the complexities of the new regulation and ensure full compliance. conclusion The new EU Machinery Regulation 2023/1230 represents a significant advancement in the regulation of machinery safety and performance in the EU. By understanding and adapting to these changes, manufacturers, importers, and distributors can ensure they meet the updated requirements, leveraging the regulation’s provisions to enhance safety,

IO-Link Safety: What it is and what is means

IO-Link Safety: What it is and what is means April 17, 2024 | Blog Post, Venus Automation The ever-evolving landscape of industrial automation demands robust, flexible, and safe solutions. Enter IO-Link, a communication protocol rapidly transforming how sensors and actuators interact with controllers in manufacturing environments. This blog post dives deep into the world of IO-Link, exploring its core functionalities, its safety extension (IO-Link Safety), and the advantages it brings to modern industrial automation systems. WHAT IS IO-LINK? IO-Link is a communication protocol used in industrial automation enabling efficient communication between sensors, actuators, and controllers in industrial systems. The primary goal of IO-Link is to provide a point-to-point communication interface for smart devices in the field, allowing for seamless integration into the overall control system. IO-Link enables communication between a master device (such as a PLC or controller) and individual sensors or actuators, creating a point-to-point connection. It allows for the exchange of digital data between devices, providing more information and flexibility compared to traditional analogue connections. IO-Link also allows for the configuration and parameterization of connected devices, making it easier to set up and manage automation systems. This protocol supports bidirectional communication, allowing for real-time data exchange, diagnostics, and monitoring of connected devices. A key feature of these IO-Link devices are that they are typically designed for easy integration, and the protocol supports plug-and-play functionality, simplifying the installation and replacement of devices. IO-Link is an international standard (IEC 61131-9), ensuring compatibility between devices from different manufacturers. WHAT IS IO-LINK SAFETY? IO-Link Safety is an extension of the standard IO-Link communication protocol specifically designed for implementing safety-related communication in industrial automation systems. It allows for the integration of safety functions into the IO-Link architecture, enabling the transmission of safety-related data between safety devices and controllers. This extension enhances the flexibility and efficiency of safety solutions in manufacturing environments.   Functional Safety Fieldbus Profiles (FSCP), as standardized in IEC 61784-3, offers the possibility to conduct safe communication via certain communication channels such as backplane buses of a bus terminal. This is called “tunneling”. IO-Link can also be considered as a possible communication channel. However, such a solution is then not fieldbus-independent as expected from IO-Link, but a solution of the respective fieldbus profile and is also managed and accounted for by the corresponding fieldbus organization and not by the IO-Link community. IO-Link Safety, on the other hand, is a fieldbus-independent safe communication profile that is tailored to the needs of IO-Link and standardized in IEC 61139-2. This means that safety devices only have to be developed once and not anew for each fieldbus variant. By adhering to the IO-Link Safety standard, manufacturers ensure interoperability and streamline the development process, ultimately leading to more efficient and cost-effective safety solutions in industrial settings. The architecture of the Io-link System The Safety PLC: The Safety PLC (Programmable Logic Controller) is a dedicated controller responsible for managing and executing safety-related functions in an industrial automation system. It may interact with the IO-Link Safety Master through a fieldbus or another communication interface. Fieldbus with IO-Link Interface: The Fieldbus is the communication network that connects various devices within an industrial automation system. In the context of IO-Link Safety, the Fieldbus includes an IO-Link interface to support communication with IO-Link devices, including both standard IO-Link devices and IO-Link Safety devices. IO-Link Devices: IO-Link devices are standard sensors, actuators, and other industrial devices that communicate over the IO-Link protocol. These devices are part of the broader industrial automation system and can include sensors like proximity sensors, photoelectric sensors, and actuators like valves and motors. Standard IO-Link devices are typically used for non-safety-critical functions in the automation process. IO-Link System Architecture with Safety Components IO-Link Safety Devices: IO-Link Safety devices are specifically designed for safety-critical applications within the industrial automation system. Examples of IO-Link Safety devices include safety light curtains, emergency stop buttons, and safety interlock switches. These devices communicate safety-critical information using the IO-Link Safety protocol, ensuring that the information is transmitted reliably and with a high level of integrity. What can an IO-Link device do that a standard sensor cannot? IO-Link devices supply three types of data: Process data: Condition information that the IO-Link device reads and sends to the IO-Link master or information that the IO-Link master sends to the IO-Link device. Status information is also transmitted in this process. You can thus check whether the process data is valid. Service data: Information that can be written to the IO-Link device or read from the IO-Link device. Event data: Notifications such as error messages, which are sent from the IO-Link device to the IO-Link master as soon as the event occurs. Other Benefits Productivity: IO-Link devices furnish the controller with intricate condition data, offering invaluable insights for maintenance planning. Swift problem identification is facilitated, allowing users to schedule preventative measures promptly. Simplicity: Installation becomes a breeze as standard cables and connectors are all that’s needed. Maintenance is hassle-free, thanks to the ability to monitor systems and tweak settings effortlessly. With IO-Link devices’ error detection feature, pinpointing issues becomes quick and straightforward. Even the replacement process is a cinch, as parameter data is conveniently stored in the controller.