Enhancing Industrial Safety and Automation with the ReeR MOSAIC System The ReeR MOSAIC system represents the forefront of safety automation, designed to offer modular and…
Enhancing Industrial Safety and Automation with the ReeR MOSAIC System
The ReeR MOSAIC system represents the forefront of safety automation, designed to offer modular and scalable solutions for managing safety functions across complex industrial environments. Whether you’re incorporating multiple expansion units or enhancing legacy systems, MOSAIC ensures superior safety automation while streamlining integration with broader automation systems.
Thanks to its flexible architecture and extensive range of safety input modules, the system supports varied applications—from factory lines to robotic cells—while meeting rigorous standards compliant requirements. With support for removable terminal blocks and clamp terminal blocks, installation and maintenance remain straightforward.
International and default shipping rates, including options for flat shipping, make the MOSAIC system an accessible safety solution, regardless of your location. And with each item module clearly marked with its country of origin, purchasing decisions are more informed and transparent.
Introduction to the ReeR MOSAIC System
The ReeR MOSAIC system is a modular, configurable platform dedicated to safety logic control. Designed for ease of expansion and adaptation, it operates through a master unit (M1) connected to various expansion units, forming a complete and standards compliant safety architecture.
MOSAIC Expansion Units integrate seamlessly into the system and communicate in real time with the master controller. These units enable distributed safety inputs and safety outputs, with configurable logic and status outputs to adapt to diverse operational requirements. From logic output tasks to complex level measurements, the system enhances both safety and operational visibility.
Key Components of the MOSAIC System
M1 Safety PLC
The MOSAIC M1 Safety PLC is the central unit of the ReeR MOSAIC platform. It coordinates all connected automation input devices, enabling distributed safety logic execution with precision. Designed to simplify complex safety circuits, the M1 complies with international safety level and TÜV SÜD certification standards (pending verification).
With support for REER MOSAIC expansion modules, the M1 unit provides powerful logic capabilities and centralized diagnostics, making it ideal for applications requiring safety automation at scale.
MI8O2, MI8O4, and MI16 Expansion Units
These digital expansion units extend the input/output capabilities of the MOSAIC system. Whether you’re using the MI8O2 or MI16, each module supports specific configurations of safety outputs and logic channels to suit a variety of machinery needs.
Units are designed with clamp terminal blocks and optional removable terminal blocks for flexible wiring. Their compact footprint supports space-efficient deployment in control panels. These item modules meet stringent requirements for logic output precision, helping maintain maximum safety in automation systems.
MOSAIC MO2C and MOS8C Options
The MO2C and MOS8C modules offer advanced automation features, including additional outputs and customizable logic paths. Designed for high-performance environments, these modules support faster response times and efficient status output tracking.
They are ideal for integration where power of automation is essential, offering flexibility in high-speed production systems, safety doors, and robotic guarding solutions. Their standards compliant design ensures safe integration with other MOSAIC expansion units, including the REER MOSAIC-MO4 Safety Expansion Module and REER MOSAIC-MV2S.
Broader integration with Safety & Automation Systems
Safety relays are a critical core of modern safety systems, but are only one part of an integrated architecture. The MOSAIC system will inevitably work in tandem with other critical components such as safety PLCs, safety contactors or safety light curtains (including muting light curtains) to ensure real-time hazard detection and safe machine shutdown. Common peripheral safety devices like the emergency stop button, two hand station, and emergency stop rope pull are also key elements, managed by the logic structure of either the safety relay or safety PLC.
Advanced installations frequently incorporate safety non-contact switches, RFID switches, mechanical interlock switches, and/or solenoid locking switches—each adding specific protective functions to the machinery. To maintain continuous system health, engineers also deploy standstill monitors, speed monitors, soft starters, and reversing contactors within their automation frameworks. For measuring the product itself, solutions such as measurement light curtains can be integrated.
Beyond motion and logic safety, electrical condition monitoring is equally essential. Devices like insulation monitors, battery monitors, current monitors, voltage monitoring relays, phase sequence relays, undervoltage relays, and undercurrent monitoring relays are often integrated to detect anomalies in power flow or equipment performance, with this data displayable on HMI Touch Panels or similar systems. To support reliable operation, high-quality power relays and regulated power supplies are essential.
Benefits of the MOSAIC System
Enhanced Safety Measures
The ReeR MOSAIC system offers robust enhanced safety measures across multiple machinery and production environments. With configurable safety outputs, integrated diagnostics, and logic output options, it ensures consistent protection for operators and equipment alike. The system’s safety level compliance and modular structure help reduce risk across hazardous zones, meeting global standards compliant benchmarks.
Designed for industrial-grade reliability, MOSAIC units use durable clamp terminal blocks and are compatible with various input types. These features, combined with status outputs and customizable shutdown logic, support precision control and safe automation.
Increased Automation Capabilities
MOSAIC isn’t just a safety solution—it’s an enabler of smarter, more integrated automation capabilities. Each item module enhances the system’s functionality by enabling seamless interaction with broader automation systems, from simple I/O control to real-time logic responses in robotic or motion applications.
Its compatibility with advanced automation input devices ensures effortless integration into digital factory environments, maximizing uptime and leveraging the full power of automation.
Engineering Flexibility
The MOSAIC system supports engineering flexibility by offering a scalable design that grows with your needs. Whether you need to add safety monitoring, expand I/O capacity, or configure custom logic, the system’s array of expansion units and removable terminal blocks enables fast adjustments.
With options like the MO2C, MOS8C, and REER MOSAIC-MO4, engineers can fine-tune solutions for everything from level measurements to dual-channel emergency systems—reducing development time while maintaining superior safety automation.
How the MOSAIC System Works
Integration with Existing Systems
One of the standout advantages of the ReeR MOSAIC platform is its effortless integration with existing systems. Whether you’re retrofitting a traditional control panel or upgrading an advanced automation system, MOSAIC supports seamless compatibility through standardized communication protocols and logic output mappings.
By incorporating MOSAIC expansion units alongside your current infrastructure, safety becomes an interconnected part of your industrial process—without additional complexity.
Scalability and Customization
The modular structure of the MOSAIC system provides exceptional scalability and customization. With a mix of input and output modules like the MI8O4 or MV2S, users can create safety architectures tailored to exact operational requirements.
Each unit supports customizable status outputs and terminal blocks, ensuring fast reconfiguration during machine upgrades. Whether scaling for future machines or accommodating niche automation features, MOSAIC is designed to evolve with your setup.
Featured Products
| Product Name | Part Number | Inputs | Outputs | Mounting | Terminal Type | Safety Level |
|---|---|---|---|---|---|---|
| ReeR MOSAIC – MV1TB | 1-Input Safety Speed Monitoring Expansion Unit – 1100086 | 1100745 | 16 | 4 | Panel Mount | Fixed | PL e |
| ReeR MOSAIC – MA4C | Analog Input Expansion Unit for M1 – 1100125 | 1100131 | 16 | 8 | DIN Rail | Clamp | SIL2 |
| ReeR MOSAIC – MA4 | Analog Input Expansion Unit for M1 – 1100025 | 1100762 | Analog | 2 | DIN Rail | Removable | SIL2 |
| ReeR MOSAIC – Fieldbus Modules Industry 4.0 | 1100709 | 16 | 2 | DIN Rail | Removable | PL e |
| ReeR MOSAIC – MV1 Expansion Unit | 1-Input Safety Speed Monitoring Expansion Unit | 1100191 | 1 | 4 | Panel Mount | Clamp | SIL3 |
| ReeR MOSAIC – MOR4S8 | Output Expansion Cards – 1100043 | 1100764 | 16 | Relay | Panel Mount | Clamp | SIL3 |
| ReeR MOSAIC – MV1T | 1-Input Safety Speed Monitoring Expansion Unit – 1100070 | 1100405 | 2 | 8 | DIN Rail | Clamp | SIL2 |
| ReeR MOSAIC Analog Input Expansion Unit for M1 (Safety PLC) | 1100171 | 16 | 8 | Panel Mount | Clamp | SIL3 |
Applications in Industrial Settings
Meeting Diverse Operational Needs
From packaging lines to robotic assembly cells, the MOSAIC system is engineered to address a wide range of automation input needs. Its diverse expansion modules and safety-certified design ensure adaptability in both high-risk and low-volume environments.
Because it complies with international safety standards and offers pre-configured templates for logic output, MOSAIC enables rapid deployment across multiple industry sectors, enhancing both safety and productivity.
Tailoring Systems for Specific Requirements
MOSAIC’s flexibility allows engineers to tailor systems for specific requirements—whether you’re building a distributed system across several production lines or managing unique machine parameters.
Modules like the REER MOSAIC-MV2S Safety Expansion Module offer multiple switches per module, enabling detailed control over specific zones. Its compact design, integration-ready terminal architecture, and standards compliant output make it ideal for fine-tuned solutions.
Comparing the MOSAIC System to Other Solutions
Reliability and Performance
The ReeR MOSAIC system sets a high standard in both reliability and performance. Unlike many conventional safety PLCs or hardwired relay systems, MOSAIC provides real-time safety logic execution with minimal delay, ensuring precise response times across various industrial processes. With clamp terminal blocks, removable terminal blocks, and rugged design, the system minimizes downtime and simplifies maintenance.
Its modular architecture, including specialized expansion units like the MO2C and MI16, ensures that performance scales with the application. This results in lower system latency, more effective diagnostics through status outputs, and streamlined installation using universal terminal blocks.
Comprehensive Safety Features
Where other safety systems may require extensive custom wiring and limited configurability, MOSAIC delivers comprehensive safety features within a compact and scalable framework. From multi-zone monitoring to integrated logic output, its design addresses a wide range of safety scenarios while adhering to standards compliant protocols.
Whether managing complex E-stop configurations, presence detection, or dual-channel monitoring, the safety level achieved through ReeR’s solutions is consistent and internationally recognized. The system even supports add-ons like the REER MOSAIC-MO4 Safety Expansion Module, ensuring full compatibility for evolving needs.
ReeR’s Commitment to Safety and Innovation
Development of Adaptable Safety Solutions
ReeR has long been at the forefront of safety automation, focusing on modular, adaptive solutions that evolve with industry demands. The MOSAIC Expansion Units embody this approach—delivering flexible safety control that’s easy to integrate and quick to configure. Their continual development ensures that every new item module released supports the latest automation features and safety technologies.
By developing expansion modules like the REER MOSAIC-MV2S, ReeR ensures engineers can adapt to shifting production demands while maintaining high-integrity safety outputs and clear system feedback through status outputs and logic mapping.
Supporting Industry-Agnostic Safety Needs
ReeR designs safety systems that support both specialized and industry-agnostic safety needs. Whether implemented in automotive assembly, food processing, or packaging environments, the MOSAIC system fits seamlessly into any setup.
Global compatibility is enhanced through clear labeling of country of origin, convenient flat shipping and default shipping rates, and full access to support materials such as the MOSAIC catalogue and region-specific documentation (e.g., Korea – MOSAIC Download). ReeR’s approach ensures consistent performance—no matter where or how the system is deployed.
