Mechan Controls Accessories & Extenders Introduction Mechan Controls has established itself as a global leader in industrial safety systems, offering a complete range of accessories…
Mechan Controls Accessories & Extenders
Introduction
Mechan Controls has established itself as a global leader in industrial safety systems, offering a complete range of accessories and extender modules that complement their extensive product lines. These include both single gate extender modules and expandable safety control units engineered for use in industrial applications. Mechan products are known for their reliability, compliance with industry standards, and compatibility with complex machine guard safety systems.
Mechan Controls: A Brief History
50 Years of Innovation
With over 50 years in the industry, Mechan Controls has pioneered numerous safety innovations, from early mechanical safety switches to today’s advanced electronic non-contact safety switches and contact safety switch systems. Their products, such as the F-Series Safety System and ISIS Safety line, demonstrate their ongoing commitment to enhancing safety in the workplace.
Milestones in Safety Technology
Key milestones include the introduction of high-coded RFID switches, magnetic safety switches, and the GM-Series expandable OSSD safety controller. Mechan’s integration of control modules with LED indication and guard status indication features further elevated the safety switch input and contact indication capabilities of their systems.
Key Products and Innovations
FX2 Extender Module
The FX2 Extender Module exemplifies Mechan’s modular engineering. Designed for integration into control units and safety switch circuits, it includes LED status indication, contact safety outputs, and support for dual safety output configurations. Ideal for PL-e ISO 13849-1:2015 installations.
SafeLine SL4 Grabwire
This robust safety switch input device supports indication output and is designed for applications requiring long-range mechanical interlocks. With contact with LED indication, it provides immediate feedback on system status.
MK-SAFE Mechans Own Key Exchange
A specialized product in machine guard safety switches, this system uses generic code and individual code options for high-security interlock arrangements. It integrates seamlessly with modular safety systems.
Product Line Expansion
Versatile Solutions for 35mm Din Rail Systems
Mechan’s DIN rail-mounted modules, including the ISIS-E Extender Module and GM-Series Control Module, offer enhanced flexibility and are suitable for external use applications. The integral 6-way connector strap simplifies installation and reduces circuit faults.
Development of Stainless Steel Safety Switches
Mechan now offers stainless steel housings and grade stainless enclosures, supporting applications in food, beverage, and pharmaceutical industries. These switches comply with IEC EN 61508:2010 standards and provide protection against aggressive cleaning agents.
High Coded RFID Safety Switches
These high-performance switches form part of the F-Series modular safety system. They offer dual channel safety devices and can be integrated with external relay monitoring circuits and expandable modules.
Market Reach and Global Distribution
Expansion into Key Markets
Mechan Controls’ product range now includes popular EM-Series and O-Type safety switches, ISIS magnetic safety switches, and non-programmable GM1 safety controllers—all widely used in industrial automation and dangerous machinery environments.
Distribution Strategies in the USA, Japan, and Australia
Mechan has strengthened its global reach with distributors in Australia, the USA, and Japan. Whether it’s a Light Curtain Safety Controller or a Single Gate Extender Module, these solutions are tailored to match regional safety codes and requirements.
Focus on Safety and Compliance
Safety Approvals and Industry Standards
Mechan’s products conform to CAT4, SIL3, PL-e safety requirements and comply with global certifications including UL, CE, and ATEX. This commitment to functional safety is reflected in every safety switch, safety control unit, and electronic safety switch.
Modular Safety Relays
Mechan’s modular relays and expandable safety relay options allow users to build custom safety networks. Their master control module and contact safety switch systems can be combined for layered protection in industrial machinery.
Educational Initiatives
Global Safety Seminars
To meet the increase in demand for safety knowledge, Mechan conducts global seminars covering types of machine guarding, installation guide formats, and correct installation practices. These cover both non-contact applications and active safety switch setups.
Training Programs for Partners and Customers
Mechan’s partner training emphasizes usage rate, installation time, and the cost of safety switch solutions. Common topics include ISIS Actuator fitting, circuit troubleshooting, and the installation of popular models like the BMP-10M B-Type Safety Switch and BMS-20M.
Future Directions
Investment in Research and Development
Mechan is investing in advanced diagnostic accessories, dual handle power supply modules, and machine safety products for next-gen electric machine systems. New products will include contact indication and indication for power features, even across 110VAC and 240VAC safety control units.
Vision for Future-Ready Solutions
Mechan’s roadmap includes the development of Fit & Forget safety solutions, expansion of the ISIS-4 and CX1 extender module lines, and more compact yet powerful control module options. As machinery safety standards evolve, Mechan remains committed to offering adaptable, intelligent systems.
