IDEM’s Emergency Stop Solutions are designed to provide immediate and reliable shutdown of machinery in the event of danger, ensuring safety for operators and protection…
IDEM’s Emergency Stop Solutions are designed to provide immediate and reliable shutdown of machinery in the event of danger, ensuring safety for operators and protection for equipment. These devices meet international safety standards such as EN ISO 13850 and IEC 60947-5-5, making them essential for modern industrial environments. Whether you require a compact emergency stop button for standard applications or a robust stainless steel model suitable for IP69K environments, IDEM offers a comprehensive selection tailored to the demands of safety-critical systems.
Built for diverse industrial applications including food processing, robotics, conveyors, and hazardous areas, IDEM emergency stop switches come in a range of configurations including push-pull, twist-release, rope pull, and LED-indicated versions. These products are developed with high reliability and global compliance in mind, giving safety engineers and OEMs the confidence to integrate them into new and existing systems.
IDEM’s Range of Emergency Stop Solutions
Standard Duty E-Stop Switches
IDEM’s standard-duty E-stop switches provide dependable performance in general-purpose and light industrial environments. These switches are available in both plastic and stainless steel housing variants to accommodate hygienic and harsh-use requirements. Their configurations include push-pull and twist-release mechanisms with up to 4 normally closed (NC) contact blocks, supporting versatile control logic and redundancy. Each model supports M20 cable entries and high switching voltage ratings, ensuring broad compatibility across different control systems. Integrated LED indicators provide instant visual feedback, enabling fast troubleshooting and system recovery in production settings. These features make standard IDEM emergency stop buttons ideal for applications in machine guarding, CNC equipment, and light automation machinery.
Explosion-Proof E-Stop Solutions
In environments classified as hazardous or explosive, IDEM offers emergency stop switches that are ATEX and IECEx certified for use in Zone 1/21 and Zone 2/22 applications. These units feature high-grade 316 stainless steel construction, offering superior corrosion resistance and full IP69K ingress protection. Suitable for food, pharmaceutical, chemical, and grain-handling industries, these explosion-proof E-stops include rope pull activation for long machine spans, making them a go-to solution for conveyor systems and hazardous processing lines. The devices incorporate robust internal mechanisms, LED feedback indicators, and connection types compatible with advanced industrial safety control systems, supporting reliable operation even under extreme environmental conditions.
Advanced E-Stop Control Stations
For applications requiring more than just an emergency stop function, IDEM’s advanced control stations combine multiple E-stop buttons, selector switches, and LED indicators within a single, modular enclosure. These control units are designed for integration into robotic work cells, packaging lines, and other large-scale production systems where localized and visual control feedback is vital. Shrouded emergency stop buttons prevent accidental activation, while the control stations themselves can be mounted on machine frames, posts, or wall surfaces. The stations are engineered to enhance operator efficiency and safety, while offering configuration flexibility in accordance with system complexity and risk assessment outcomes.
Key Features and Benefits
90-Degree Cable Entry System
A standout feature across many IDEM E-stop products is the 90-degree cable entry system. This design simplifies installation, especially in tight spaces, and reduces mechanical strain on cables over time. The angled entry also supports hygienic cable routing and helps maintain the IP69K rating essential in washdown environments. By improving ease of installation and long-term durability, this feature significantly enhances the product’s adaptability across diverse industrial setups.
Comprehensive Technical Documentation
Each IDEM emergency stop product is backed by a complete set of technical documentation. This includes datasheets detailing switching voltage ratings, contact configurations, mechanical endurance, and operational temperature ranges. In addition, installation instructions and wiring diagrams are provided to ensure integrators can set up the devices correctly and efficiently. Compliance certificates for ISO and IEC standards are also available, facilitating smooth integration into validated safety systems and audits.
Versatile Integration into Production Lines
IDEM’s emergency stop switches are designed for effortless integration with industrial PLCs, safety relays, and networked safety architectures. Their compatibility with both high and low voltage systems, combined with modular contact configurations and visual LED indicators, allows seamless implementation across everything from small assembly machines to complex automated production lines. The ability to maintain system integrity while offering fast, operator-friendly control makes IDEM’s E-stops a preferred choice for manufacturers prioritizing machine safety and uptime.
Additional Safety Products by IDEM
Safety Interlocks
Beyond emergency stop devices, IDEM also offers a wide range of safety interlocks designed to prevent access to hazardous areas during machine operation. These interlocks are available in mechanical, solenoid-locking, and RFID-coded configurations to ensure compliance with Category 4 / PLe safety systems. They integrate smoothly with IDEM E-stops and other components to provide a comprehensive safeguarding solution.
RFID Safety Switches
IDEM’s RFID safety switches offer tamper-proof machine guarding using unique-coded actuation technology. These devices are especially useful in applications requiring high security and precise identification. Built for IP69K environments, they are commonly deployed in food processing, bottling plants, and cleanroom installations. With advanced diagnostic features and seamless controller integration, RFID switches complement IDEM’s E-stop offerings for total system safety.
Enabling Switch Pendants
For scenarios where manual intervention or maintenance must occur within a hazardous zone, IDEM’s enabling switch pendants offer ergonomic and compliant control. Designed with three-position OFF-ON-OFF functionality, these pendants immediately return the machine to a safe state if released. Their durable construction and cable-mount format make them ideal for portable use during setup and inspection activities.
IDEM’s Commitment to Machine Safety
Leading Provider in Safety and Interlocking Solutions
IDEM has built a global reputation as a leading manufacturer of emergency stop solutions and interlocking devices. Their safety products are trusted by system integrators, OEMs, and multinational manufacturers across industries including automotive, logistics, and food processing. Known for precision engineering and durable construction, IDEM continues to deliver devices that meet the demands of high-risk environments and automated systems.
Setting Standards in Emergency Stop Technology
As pioneers in emergency stop technology, IDEM consistently pushes the boundaries of performance and compliance. Their product range includes models with stainless steel or plastic housing, IP69K ratings, and optional LED status feedback. Features like reverse polarity protection, 4NC/2NO contact combinations, and flexible connection types are standard across many models. Combined with competitive pricing and robust support, IDEM’s emergency stop switches represent an industry benchmark in both functionality and value.
Expanded Technical and Safety Specifications
Safety Contact Technology and Dual-Channel Monitoring
IDEM’s emergency stop devices are engineered with the emergency stop function as a primary safeguard in modern machine safety architecture. Each unit is designed with precision switch contacts and a robust internal contact block that supports dual-channel safety monitoring. These features allow connection to channel safety monitoring controllers, ensuring fault detection and safe redundancy as per ISO 13849-1 requirements. The mechanical linkage in each unit guarantees a positive break action, offering an extra level of protection against electrical or component failure.
Load Capacity, Insulation, and Thermal Ratings
Engineered for performance, IDEM E-stop switches are capable of handling up to 100mA load with reliable insulation voltage ratings that support industrial-grade circuits. Their thermal current capacity is optimized for continuous-duty emergency operations, preventing contact weld and signal loss under stress. Whether placed on standalone equipment or large interconnected systems, these emergency stop switches are designed for stable operation over thousands of cycles per hour and extended use over many hours per day.
Construction and Materials for Harsh Environments
Stainless Steel and Robust Emergency Builds
To endure the toughest environments, IDEM offers models with stainless steel 316 housings for applications exposed to corrosive substances, moisture, or extreme heat. These hygienic emergency stop switches are designed for use in washdown areas, food processing zones, and other harsh environments. For situations where a lighter build is required, plastic housing and robust polyester plastic options provide corrosion resistance and mechanical strength, maintaining operational safety in both hygienic and industrial settings.
Enclosure Protection and Mechanical Durability
Products are available with IP class ratings up to IP69K, making them resistant to high-pressure, high-temperature water jets used in rigorous cleaning processes. The enclosure protection ensures that both internal screws and contact blocks are safeguarded against dust, oil, and water ingress. Whether installed in factories or hazardous locations, IDEM switches deliver long-lasting performance and are manufactured with high-quality materials that support high mechanical reliability B10d values.
Advanced Mechanical Features and Control Integration
Contact Configurations and Operational Integrity
IDEM emergency stop buttons are offered in a variety of contact types, including 3-pole and 4-pole contacts, and double break type mechanisms such as the -5-1 double break type Zb. These configurations allow safe operation even in systems requiring frequent switching under demanding loads. The integrated contact blocks are designed for up to millions of mechanical operations, ensuring a high level of reliability in functional safety circuits.
Reset Functions and Control Station Customization
Many models include a reset button with mechanical detent for secure restart procedures. IDEM control station units can be customized with emergency stop buttons, selector switches, and LED indicators to meet bespoke control requirements. These control stations are frequently used in automation zones, control box assemblies for industrial electricity metering, and conveyor systems, where intuitive control and status visibility are critical.
Hygiene-Focused Designs and Specialized Options
Safety Trip Lid Mechanisms and Hygienic Builds
For environments requiring elevated hygiene standards, IDEM offers emergency stop switches with a special safety trip lid mechanism. These lids provide enhanced protection from accidental activations while supporting routine cleaning in pharmaceutical or food-grade facilities. Available in durable yellow polyester plastic, these components can withstand repeated exposure to pressure chemical cleaning without degradation.
Replaceable Components and Maintenance Efficiency
To minimize downtime and extend product lifespan, many IDEM emergency stop devices feature replaceable contact blocks and field-serviceable enclosures. This design supports fast maintenance, reducing the need for frequent replacements and lowering the total cost of ownership. Combined with their corrosion resistance and exceptional robustness, these switches are an effective solution for manufacturers seeking long-term safety with minimal intervention.
Application Scope and Compliance
Industrial Applications and Environmental Considerations
IDEM’s wide range of emergency stop switches is trusted across many industry sectors, including automotive, food and beverage, pharmaceuticals, and transportation systems. These emergency stop devices are built with the environment in mind, offering reliable emergency shutdown capabilities for both hygienic environments and hazardous industrial processes. Designed for safe integration with electricity metering systems, assembly lines, and slip rings, they support a wide range of applications with consistent performance.
Compliance with International Safety Standards
All IDEM emergency stop switches are compliant with international safety standards, including EN ISO13850 and IEC 60947-5-1. This ensures each product contributes meaningfully to machine safety and the protection of personnel. Whether for explosion safety, functional safety, or overall emergency stop protection, IDEM products deliver reliable performance backed by complete reliability data and safety documentation.
Support and Documentation
Product Information and Email Support
Customers can request detailed product specifications, datasheets, and installation guidelines by contacting IDEM’s product team. For example, documents like -CS_V1-00 provide extensive details on operational rating, material contacts, enclosure protection, and connection types. When reaching out via email, be sure to include your delivery address and intended application to receive tailored advice and accurate delivery dates.
