Understanding ASO Safety Edges What is a Safety Edge? A safety edge—also called a safety contact edge or contact edge—is a pressure-sensitive sensor installed on…
Understanding ASO Safety Edges
What is a Safety Edge?
A safety edge—also called a safety contact edge or contact edge—is a pressure-sensitive sensor installed on moving equipment to protect people and machinery from harm. These edges are commonly mounted on automatic gates, stage elements, and industrial doors to detect physical contact. When triggered, they immediately send a signal to stop movement, preventing bodily harm or damage.
ASO Safety offers a broad range of customisable safety edges, including pre-assembled safety edges and aluminium profile versions. The contact profile inside the edge ensures rapid response at minimal actuation force, making them a reliable solution for thousands of automation systems worldwide.
ASO Safety Edges are designed for:
- Gate automation systems and industrial doors
- Resistive end safety edges for hinged protections
- Use in areas with tight safety margins or overtravel distances
Engineered with advanced switching technology, including in-extruded switching chambers, ASO edges provide consistent safety performance even under demanding conditions.
Importance of Safety Edges in Automation Systems
In today’s industrial landscape, meeting stringent safety standards is non-negotiable. ASO Safety Solutions are vital components in access control and collision avoidance, helping facilities prevent downtime, reduce liability, and protect staff.
Key reasons why safety edges matter:
- Immediate response distance ensures machinery stops the moment contact is detected.
- They help meet compliance with EN ISO 13849-1 and related directives.
- They prevent machinery from damage due to unintended collisions or obstructions.
- Compatible with ASO’s control units like the 32-242, 41-312, and 35-32, allowing flexible integration into broader safety products architecture.
ASO’s pre-wired plugs, rubberised cables, and connector with cable options allow fast, clean installations—supporting various install types, whether you’re working with stage automation, conveyor systems, or complex pre-assembled edge sets.
Customers can expect 6–10 working days for standard delivery times, with some special prices available depending on volume or series requirements. All products are available through a streamlined shopping basket interface and come with technical support hotline access for setup or troubleshooting questions.
Technical Specifications
| Model | Profile Width (mm) | Actuation Height (mm) | Switching Principle | Response Distance | Switching Chamber | Operating Temperature | Connection Type | Mounting Profile | Protection Class |
|---|---|---|---|---|---|---|---|---|---|
| 15-10 | 15 | 10 | Resistive, pressure-sensitive | ≤ 2 mm | In-extruded | -20°C to +55°C | Pre-wired plug / Connector with cable | Aluminium C-profile | IP65 |
| 20-14 | 20 | 14 | Resistive, pressure-sensitive | ≤ 2 mm | In-extruded | -20°C to +55°C | Pre-wired plug / Moulded plug | Aluminium profile | IP65 |
| 25-20 | 25 | 20 | Resistive, pressure-sensitive | ≤ 3 mm | In-extruded | -20°C to +55°C | Moulded plug | Aluminium profile | IP65 |
| 30-25 | 30 | 25 | Resistive, pressure-sensitive | ≤ 3 mm | In-extruded | -20°C to +55°C | Pre-wired / M12 plug | Aluminium profile | IP65 |
| 35-30 | 35 | 30 | Resistive, pressure-sensitive | ≤ 4 mm | In-extruded | -20°C to +55°C | Pre-wired / Connector with cable | Aluminium C-profile | IP65 |
| 35-85 | 35 | 85 | Resistive, pressure-sensitive | ≤ 5 mm | In-extruded | -20°C to +55°C | Moulded plug / Contact plug | Aluminium profile | IP65 |
Compatibility and Customization Options
The GF25.30 TT 30mm profile integrates seamlessly with ASO’s control units, including models such as 32-242, 41-312, and 39-726, forming part of a complete ASO Safety Solution. It can be easily incorporated into a range of access control systems and machine safeguarding applications.
Customization options include:
- Pre-assembled safety edges to reduce installation time
- Tailored lengths for specific machine dimensions
- Choice of moulded plugs, connector with cable, or contact plug
- Multiple install types, suitable for curved surfaces or tight clearances
- Optional additional adhesive and assembly materials for secure mounting
ASO also offers fast shipping, with typical delivery times ranging between 6–10 working days, ensuring rapid deployment even for complex automation setups. Whether protecting a single gate or part of a thousands-of-automation deployment, the GF25.30 TT provides a reliable, consistent safety performance.
Installation Considerations
Planning the Installation
Effective planning is essential for the safe and reliable installation of ASO safety edges, including the GF25.30 TT and other contact edge models. Begin by assessing all potential pinch points, stage elements, and areas where automated motion could pose a risk. Accurately measuring these areas ensures that the pre-assembled safety edges fit securely and maintain consistent pressure contact along their entire length.
It’s also crucial to:
- Choose the right install type (e.g., flat surface, curved, recessed).
- Ensure safety margins meet overtravel and stop distance requirements.
- Factor in cable routing, including space for connector with cable or moulded plugs.
- Confirm the control board or control unit compatibility (e.g., 32-242, 34-32).
ASO’s components are designed to minimize complexity with features like simple packaging to reduce assembly time and pre-wired plugs for plug-and-play setup.
Optional Accessories
To ensure proper fitment and long-term reliability, ASO offers a variety of optional accessories tailored for safety edge installation:
- Aluminium C-profiles for rigid mounting
- Additional adhesive and assembly materials for secure bonding
- Mounting brackets for flexible positioning
- Contact plugs and connecting plugs for quick electrical integration
- Rubberised cables with IP-rated connectors for harsh environments
These accessories support efficient installation while preserving the performance of the pressure-sensitive safety sensors.
Consulting Manuals and Additional Information
Before installation, always refer to the product’s technical manual and wiring guides. These contain vital information on:
- Electrical integration with ASO safety monitors and control units
- Testing procedures for ensuring system integrity
- Environmental guidelines (e.g., operating temperature, humidity, vibration limits)
- Details on maximum series connection lengths and maintenance best practices
Additionally, the ASO Technical Support Hotline can assist with site-specific queries or compatibility questions. For advanced setups—especially involving access control, gate automation systems, or custom safety edge sets—it’s worth consulting ASO’s engineering resources or local distributors for tailored advice.
Purchasing and Pricing
Competitive Pricing Details
ASO Safety offers fair prices across its full range of safety products, including the GF25.30 TT and other resistive gate safety edge profiles. Whether you’re outfitting a single machine or scaling across thousands of automation systems, ASO’s pricing is structured to suit both low-volume orders and large-scale projects.
Customers benefit from:
- Transparent price per metre based on profile type and configuration
- Access to special prices for bulk orders or recurring procurement
- Available discounts for pre-assembled or standard safety edge sets
- Upfront costs shown clearly in your shopping basket, with no hidden fees
Distributors may also offer stocked products for immediate dispatch, and value-added services such as customised safety input devices and tailored assembly processes for OEM integration.
Setting Up Delivery and Finalizing Purchases
Purchasing ASO products is streamlined and flexible. After selecting your preferred safety edge profile, options like pre-wired plugs, mounting accessories, and contact profiles can be added before final checkout.
Key delivery and ordering considerations:
- Delivery times typically range from 6–10 working days depending on region and stock
- Shipping options include express air or economy ground, with tracking available
- Orders are supported by ASO’s network of distributors and resellers for quick fulfilment
- For international customers, transparent shipping tolls and 14-day returns apply
Once items are added to the shopping basket, purchases can be completed online or through authorized channels. For large or specialized orders—such as multi-unit installations or stage element safety solutions—consult your ASO representative to confirm lead times, technical requirements, and any eligible discounts.
Staying Updated and Informed
Registering for Updates and Newsletters
To stay ahead in industrial safety and automation, it’s essential to keep up with the latest developments from trusted manufacturers like ASO. By subscribing to product newsletters or update notifications, you’ll receive timely information on new releases such as the ASO Safety ELMON and other advanced safety edge systems. These updates often include early access to special prices, changes in delivery times, and alerts on stocked products relevant to your application.
Registered users are also kept informed about compliance changes affecting safety contact edges, updates to access control solutions, and newly available optional accessories. Technical bulletins may cover revisions to control boards, installation advice, and software integration enhancements—ensuring your safety systems remain effective and up to date.
Exploring the Range of Safety Edges
ASO provides one of the broadest selections of safety edge products in the market, offering solutions for everything from automatic gates to high-speed doors and complex stage elements. Their catalog features models like the GF25.30 TT, which is ideal for applications requiring responsive contact protection with a slim profile. For gate systems, ASO also offers gate safety edge and resistive end safety edge designs tailored for precision and durability.
Many profiles are available with moulded plugs, connectors with cable, and adaptable configurations for different install types. Customers can also choose from pre-assembled safety edge sets that include mounting hardware and contact plugs, reducing both setup time and installation error. Whether you’re safeguarding a single point or deploying across thousands of automation systems, ASO’s range ensures you’ll find a solution aligned with your safety and operational needs.
Safety Edge Applications
Common Applications and Use Cases
Safety edges are essential wherever moving machinery, doors, or automated equipment could come into contact with people or objects. One of the most common use cases is in automatic gates and sliding doors, where pressure-sensitive sensors detect any obstruction and immediately stop movement to prevent injury or damage. In warehouse and logistics settings, safety edges are widely used on conveyor systems, robotic arms, and packing machines, ensuring safe interaction zones for operators working nearby.
They are also frequently installed on stage elements, such as motorised platforms and lifts, to protect performers and stagehands. In the transport sector, safety edges appear on vehicle loading bays and automated shuttle systems. These use cases all highlight the importance of fast response times, minimal actuation force, and durable mounting options, all of which are addressed by ASO’s range—including the pre-assembled safety edges and modular profiles like the GF25.30 TT.
Industry-Specific Solutions
Each industry presents unique risks and operational demands, which is why ASO designs industry-specific safety solutions. In manufacturing, safety edges are a key part of compliance in machine guarding systems, especially where stringent safety standards such as ISO 13849-1 must be met. Applications often include palletising systems, material transfer units, and automated guided vehicles (AGVs), where safety contact edges prevent collisions or unintended impact.
The entertainment and staging industry relies on ASO Safety ELMON and similar edge systems for controlling lifts, curtains, and other kinetic stage elements. Their ability to adapt to curved surfaces and tight spaces makes them ideal for custom installations. In the building and construction sector, safety edges are integrated into gate automation systems and motorised shutters for access control and perimeter safety.
Across all of these industries, ASO’s compatibility with various control units, mounting profiles, and install types makes it easy to configure a tailored system that meets both technical and regulatory requirements.
Customer Support and Assistance
How to Contact for Inquiries
ASO places a strong emphasis on accessible, knowledgeable support to ensure every customer—from small installers to large industrial integrators—receives the guidance they need. For product-related questions, installation advice, or technical clarifications, customers can reach out via the ASO Technical Support Hotline. This direct line connects you with trained specialists familiar with ASO’s full range of safety edge profiles, control units, and accessories.
Inquiries can also be submitted through online contact forms available on distributor and reseller websites. Whether you’re unsure about selecting the correct install type, configuring a control board, or integrating a safety edge into your existing automation setup, ASO’s support team is equipped to help quickly and effectively.
Tailored Assistance for Purchases and Installations
When purchasing safety edge products, especially for more complex or large-scale deployments, ASO offers tailored assistance to guide you through every step—from product selection to on-site setup. This includes advice on choosing the right pre-assembled safety edges, confirming compatibility with existing control units (such as the 32-242, 41-312, or 35-32), and ensuring correct application of optional accessories like aluminium profiles, moulded plugs, or contact plugs.
For projects requiring custom lengths, unique mounting conditions, or specific environmental considerations, ASO’s team can provide configuration support and direct you to the appropriate manuals or datasheets. This level of support ensures your safety system isn’t just compliant, but optimized for reliability and performance in your exact application.
Shop ASO Safety Edges now or contact us to find the ideal profile for your application. Whether you need pre-assembled solutions, control unit integration, or guidance on install types, our technical team is here to help you protect people and machines with precision-engineered ASO Safety technology.
