MOSAIC

Safety PLC – Modular Programmable Safety System (MOSAIC)

Enhance safety control with our modular, expandable MOSAIC Safety PLC system, featuring versatile expansion options.

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Modular Safety Integrated Controller for Safety Functions Management

Mosaic is Modular, Expandable and Configurable. It’s key features:

MOSAIC is a safety hub able to manage all safety functions of a machinery or plant
configurable and scalable
allows cost reductions and minimal wiring.

Standards: SIL3, SILCL 3, PL E, Cat.4

Certifications: CE, TUV, UL

Mosaic can manage safety sensors and signals such as: Light curtains, photocells, laser scanners, emergency stops, electromechanical switches, guard-lock safety door switches, magnetic switches, RFID switches, inductive sensors, safety mats and edges, two-hands controls, hand grip switches, encoders and proximities for safety speed control, weight sensors, compression sensors, traction sensors, pressure sensors, temperature sensors, flow sensors, and level sensors.

Advantages:

Reducing the number of devices and wiring
speeding-up control panel construction
tamper-proof system configurations
logic configured via graphic interface
better performance level.

The M1 standard master unit can work as stand-alone using:

8 digital inputs
2 inputs for start/restart interlock and EDM
2 OSSD safety outputs
2 status outputs
4 test outputs

The M1S enhanced master unit can work as stand-alone using:

8 digital inputs
4 inputs for start/restart interlock and EDM
4 OSSD safety outputs
4 status outputs
4 test outputs

	M1	M1S
Max number of modules	M1 + 14	M1S + 14
Inputs	128	128
Fieldbus inputs	8	32
Safety outputs	16	32
Status outputs	32	48
MSD operators	64	128
Timer	32	48
Muting	4	8
Safety guard lock	4	8
Probes	16	32

Expansions – connect up to 14 expansion units to the M1/M1S master units to add extra features:

Safety relay output units:
- safety relays with guided contacts
- configurable outputs
Additional inputs and outputs:
- additional digital inputs
- additional safety outputs
- high-current safety outputs
- non-safety status outputs
Additional analogue inputs:
- for control weight, compression, traction, pressure, temperature, flow, level, etc.
- 4 independent isolated analogue channels (500V)
- each channel can supply 24V DC up to 30mA
- each channel can detect a 4-20 mA current or a 0-10V voltage (selectable via the software)
Safety speed monitoring:
- zero-speed control
- minimum and maximum speed control
- direction control
Communication:
- Field-bus units
- interface connection units

The Configuration software:

Drag & drop function
User-friendly
Design validation
Password secure
Log file and reporting
Real time monitor – monitor the system status in real-time
Built-in simulation – simulate the functionality of your design directly from your PC.

Our Display units – display status messages.

MOSAIC configuration memory – system configuration back-up.

Mosaic Safety Designer (MSD)

The MSD software is the free of charge, easy to use and intutitive MOSAIC configuration software.

The software includes a simple Drag & Drop configuration of all safety functions, functional validation of design, configuration of parameters of function blocks, real-time monitoring of I/O status, Single or bi-directional 2 or 4 sensor muting function blocks and 2-level password management for prevention of unauthorised access.