An on-site examination of plant and equipment

Analysis of primary hazards

Evaluating existing risk reduction principles

Comparison of machine compliance with existing regulations

Priority list (hierarchy of risk)

Plant assessment report

On-site inspection

Consultation with all relevant personnel

Provide a detailed report documenting risk control recommendations

Safety requirement specification

Detailed electrical, mechanical, software and control system design

Component selection

Engineering drawings for easier upgrading and installation of safety devices

Assessment of existing design against safety requirements

Evaluate selected components

Test of safety related hardware and software equipment